LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2011 >> Escape Hybrid, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 2.5L (Except Hybrid)) >> Installation >> Engine - Automatic Transaxle >> Material

Engine - Automatic Transaxle: Material

WARNING: This page is about a different variant/trim than selected.
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada) WSS-M2C945-A
WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

All vehicles 

  1. Using the Floor Crane and Spreader Bar, position the engine and transaxle together. Install the 6 transaxle-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    2. NOTE: Only rotate the engine in a clockwise direction only or engine damage will occur.
    Fig 1: Locating Torque Converter Nut
    G07439684Courtesy of FORD MOTOR CO.
  2. Install the 4 new torque converter nuts.
    • Tighten to 35 Nm (26 lb-ft).
  3. Using the Powertrain Lift and Adjustable Grip Arm, position the engine and transaxle onto the Powertrain Lift.
    Fig 2: Securing Engine And Transaxle Onto Powertrain Lift
    G07439685Courtesy of FORD MOTOR CO.

    All-Wheel Drive (AWD) vehicles 

  4. Using the Handle and PTO  Driven Gear Oil Seal Installer, install the intermediate shaft seal.
    Fig 3: Installing Intermediate Shaft Seal
    G07439686Courtesy of FORD MOTOR CO.
  5. Install the Power Transfer Unit (PTU) heat shield and the 3 bolts.
    • Tighten to 11 Nm (97 lb-in).
    Fig 4: Locating PTU Heat Shield Bolts
    G07439687Courtesy of FORD MOTOR CO.
  6. Install the PTU  and the 3 RH PTU  bolts.
    • Tighten to 70 Nm (52 lb-ft).
    Fig 5: Locating PTU And RH PTU Bolts
    G07439688Courtesy of FORD MOTOR CO.
  7. Install the LH lower PTU  bolt.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 6: Locating LH Lower PTU Bolt
    G07439689Courtesy of FORD MOTOR CO.
  8. Attach the PTU  vent hose.
    Fig 7: Locating PTU Vent Hose Retainer
    G07439690Courtesy of FORD MOTOR CO.

    All vehicles 

  9. Install the starter motor isolator.
    Fig 8: Locating Starter Motor Isolator
    G07439691Courtesy of FORD MOTOR CO.
  10. Install the starter motor and the 2 stud bolts.
    • Tighten to 35 Nm (26 lb-ft).
    Fig 9: Locating Starter Motor Stud Bolts
    G07439692Courtesy of FORD MOTOR CO.
  11. Install the ground wire and the nut.
    • Tighten to 25 Nm (18 lb-ft).
    Fig 10: Locating Ground Wire Nut
    G07439693Courtesy of FORD MOTOR CO.
  12. Install the starter motor harness connectors.
    1. Install the starter motor solenoid battery nut.
      • Tighten to 12 Nm (106 lb-in).
    2. Install the starter motor solenoid nut.
    • Tighten to 5 Nm (44 lb-in).
    Fig 11: Identifying Battery Cable And Starter Solenoid Terminal Nuts
    G07439694Courtesy of FORD MOTOR CO.
  13. Raise the engine and transaxle into the vehicle.
  14. Install the bolt in the LH transaxle mount.
    • Tighten to 103 Nm (76 lb-ft).
    Fig 12: Locating LH Transaxle Mount Bolt
    G07439695Courtesy of FORD MOTOR CO.
    15. NOTE: Late build AWD vehicle equipped with a mass damper shown in illustration, other vehicles similar.
    Fig 13: View Of Transaxle Rear Mount Bolt
    G07439696Courtesy of FORD MOTOR CO.
  15. Install the bolt in the rear transaxle mount and mass damper (if equipped).
    • Tighten to 115 Nm (85 lb-ft).
  16. Install the engine mount bracket and nuts.
    • Tighten to 115 Nm (85 lb-ft).
    Fig 14: Locating Engine Mount Bracket Nuts
    G07439697Courtesy of FORD MOTOR CO.
  17. Install the engine mount bracket bolt.
    • Tighten to 115 Nm (85 lb-ft).
    Fig 15: Locating Engine Mount Bracket Bolt
    G07439698Courtesy of FORD MOTOR CO.
  18. Install a new spin-on engine oil filter.
    • Lubricate the spin-on oil filter gasket with clean engine oil and tighten the oil filter three-fourths turn after the oil filter gasket makes contact with the oil filter adapter.
    Fig 16: Locating Engine Oil Filter
    G07439699Courtesy of FORD MOTOR CO.

    AWD  vehicles

  19. Install the PTU  bracket and the 2 PTU  bracket-to-PTU  bolts.
    • Tighten to 45 Nm (33 lb-ft).
    Fig 17: Locating PTU Bracket-To-PTU Bolts And Bracket
    G07439700Courtesy of FORD MOTOR CO.
  20. Install the PTU  bracket-to-engine bolt.
    • Tighten to 40 Nm (30 lb-ft).
    Fig 18: Locating PTU Bracket-To-Engine Bolt
    G07439701Courtesy of FORD MOTOR CO.
  21. Install the 4 PTU  bracket-to-engine bolts.
    • Tighten to 40 Nm (30 lb-ft).
    Fig 19: Locating PTU Bracket-To-Engine Bolts
    G07439702Courtesy of FORD MOTOR CO.
    22. NOTE: A new Power Transfer Unit (PTU) intermediate shaft seal must be installed whenever the intermediate shaft or PTU  is removed from the vehicle.
  22. Install a new intermediate shaft seal and deflector. For additional information, refer to TRANSFER CASE - POWER TRANSFER UNIT (PTU) article.
  23. If equipped, install the dampener and the 3 bolts.
    • Tighten to 40 Nm (30 lb-ft).
    Fig 20: Locating Dampener With Mounting Bolts
    G07439703Courtesy of FORD MOTOR CO.
  24. Install the 2 transaxle-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 21: Locating Transaxle-To-Engine Bolts
    G07439704Courtesy of FORD MOTOR CO.
  25. Install the 2 transaxle-to-engine bolts.
    • Tighten to 48 Nm (35 lb-ft).
    Fig 22: Locating Transaxle-To-Engine Bolts
    G07439705Courtesy of FORD MOTOR CO.
  26. Install the engine support crossmember and new nut.
    • Tighten to 175 Nm (129 lb-ft).
    Fig 23: Locating Engine Support Crossmember Rear Nut
    G07439706Courtesy of FORD MOTOR CO.
  27. Install the 2 bolts for the engine support crossmember and the front roll restrictor bolt.
    • Tighten the engine support crossmember bolts to 90 Nm (66 lb-ft).
    • Tighten the front roll restrictor bolt to 115 Nm (85 lb-ft).
    Fig 24: Locating Front Roll Restrictor And Engine Support Crossmember Bolts
    G07439707Courtesy of FORD MOTOR CO.
  28. Connect the lower radiator hose to the radiator.
    Fig 25: Locating Lower Radiator Hose
    G07439708Courtesy of FORD MOTOR CO.
  29. Install the A/C compressor and connect the A/C compressor electrical connector.
    • Attach the wire harness retainer.
    • Tighten the bolts to 25 Nm (18 lb-ft).
    Fig 26: Locating A/C Compressor Electrical Connector And Bolts
    G07439709Courtesy of FORD MOTOR CO.
  30. Attach the 2 retainers and connect the generator electrical connector.
    Fig 27: Locating Generator Electrical Connector And Retainers
    G07439710Courtesy of FORD MOTOR CO.
  31. Connect the engine control harness electrical connector.
    Fig 28: Locating Engine Control Harness Electrical Connector
    G07439711Courtesy of FORD MOTOR CO.
  32. Connect the PCM electrical connector and attach the wire harness retainer.
    Fig 29: Locating PCM Electrical Connector And Wire Harness Retainer
    G07439712Courtesy of FORD MOTOR CO.
  33. Connect the fuel supply tube quick connect coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
    Fig 30: Locating Fuel Supply Tube Quick Connect Coupling
    G07439713Courtesy of FORD MOTOR CO.
  34. Connect the fuel vapor return tube.
    • Attach the fuel vapor tube retainer to the wire harness.
    Fig 31: Locating Fuel Vapor Tube Retainer
    G07439714Courtesy of FORD MOTOR CO.
  35. Connect the vacuum supply tube.
    Fig 32: Locating Vacuum Supply Tube
    G07439715Courtesy of FORD MOTOR CO.
  36. Connect the heater hoses to the heater core.
    Fig 33: Locating Heater Hoses Of Heater Core
    G07439716Courtesy of FORD MOTOR CO.
  37. Attach the heater hose support strap to the stud.
    Fig 34: Locating Heater Hose Support Strap Of Stud
    G07439717Courtesy of FORD MOTOR CO.
  38. Connect the upper radiator hose.
    Fig 35: Locating Upper Radiator Hose
    G07439718Courtesy of FORD MOTOR CO.
  39. If equipped, route the block heater wiring harness and attach all retainers. Connect the block heater electrical connector.
    Fig 36: Locating Block Heater Electrical Connector
    G07439719Courtesy of FORD MOTOR CO.
  40. Attach the shift cable pin-type retainer.
    Fig 37: Locating Shift Cable Pin-Type Retainer
    G07439720Courtesy of FORD MOTOR CO.
  41. Attach the shift cable to the shift cable bracket.
    Fig 38: View Of Transmission Shift Cable Tabs
    G07439721Courtesy of FORD MOTOR CO.
  42. Connect the shift cable to the transaxle manual lever.
    Fig 39: View Of Shift Cable Of Transaxle Manual Lever
    G07439722Courtesy of FORD MOTOR CO.
  43. Attach the 2 wiring harness retainers to the battery tray bracket.
    Fig 40: Locating Battery Tray Bracket Wiring Harness Retainers
    G07439723Courtesy of FORD MOTOR CO.
  44. Install the ground strap and bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 41: Locating Ground Strap Bolt
    G07439724Courtesy of FORD MOTOR CO.
  45. Connect the electrical connector to the Power Distribution Box (PDB).
    Fig 42: Locating PDB Electrical Connector
    G07439725Courtesy of FORD MOTOR CO.
  46. Connect the cable to the PDB  and install the nut.
    • Tighten to 12 Nm (106 lb-in).
    Fig 43: Locating PDB Cable Nut
    G07439726Courtesy of FORD MOTOR CO.
  47. Install the PDB  cover.
    Fig 44: Locating Power Distribution Box (PDB) Cover
    G07439727Courtesy of FORD MOTOR CO.
  48. Connect the 2 transaxle fluid cooler tubes.
    Fig 45: Locating Transaxle Fluid Cooler Tubes
    G07439728Courtesy of FORD MOTOR CO.
  49. Install the 2 secondary latches to the transaxle fluid cooler tubes.
    Fig 46: Locating Secondary Latches Of Transaxle Fluid Cooler Tubes
    G07439729Courtesy of FORD MOTOR CO.
  50. Connect the Turbine Shaft Speed (TSS) sensor electrical connector.
    Fig 47: Locating Turbine Shaft Speed (TSS) Sensor Electrical Connector
    G07439730Courtesy of FORD MOTOR CO.
  51. Attach the wiring harness retainer to the transaxle stud bolt.
    Fig 48: Locating Wiring Harness Retainer Of Transaxle Stud Bolt
    G07439731Courtesy of FORD MOTOR CO.
  52. Connect the transaxle electrical connector.
    Fig 49: Locating Transaxle Electrical Connector
    G07439732Courtesy of FORD MOTOR CO.
  53. If equipped, install the ground eyelet and bolt.
    • Tighten to 10 Nm (89 lb-in).
    Fig 50: Locating Ground Eyelet Bolts
    G07439733Courtesy of FORD MOTOR CO.

    AWD  vehicles

  54. Position the driveshaft to the PTU  and install the 6 bolts.
    • Tighten to 37 Nm (27 lb-ft).
    Fig 51: Locating Driveshaft Bolts
    G07439734Courtesy of FORD MOTOR CO.

    All vehicles 

  55. Install the generator air duct and make sure the tab is latched.
    Fig 52: Locating Locking Tab And Generator Air Duct
    G07439735Courtesy of FORD MOTOR CO.
  56. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE - 2.5L article.
  57. Install the intermediate shaft.
    Fig 53: Locating Intermediate Shaft
    G07439736Courtesy of FORD MOTOR CO.
  58. Install the 2 intermediate shaft bearing retainer nuts.
    • Tighten to 27 Nm (20 lb-ft).
    Fig 54: Locating Intermediate Shaft Bearing Retainer Nuts
    G07439737Courtesy of FORD MOTOR CO.
  59. Install the exhaust downpipe and exhaust intermediate pipe. For additional information, refer to EXHAUST SYSTEM article.
  60. Install the lateral support crossmember and bolts.
    • Tighten to 115 Nm (85 lb-ft).
    Fig 55: Locating Lateral Support Crossmember Bolts
    G07439738Courtesy of FORD MOTOR CO.
  61. Install the RH and LH halfshafts. For additional information, refer to FRONT DRIVE HALFSHAFTS article.
  62. Install the battery tray. For additional information, refer to BATTERY, BATTERY MOUNTING SYSTEM & BATTERY CABLES article.
  63. Install the engine Air Cleaner (ACL) and ACL  outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING - 2.5L article.
  64. Fill the engine with clean engine oil.
  65. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING article.
  66. Check and fill the transmission fluid as necessary. For additional information, refer to AUTOMATIC TRANSAXLE/TRANSMISSION - 6F35 article.

    AWD vehicles 

  67. Check and fill the PTU  fluid as necessary. For additional information, refer to TRANSFER CASE - POWER TRANSFER UNIT (PTU) article.
  68. If the engine was disassembled, use the scan tool to perform the Misfire Monitor Neutral Profile Correction procedure following the on-screen instructions.
scientia non olet · About LEMON Manuals