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Home >> Ford >> 2011 >> Escape Hybrid, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Mechanical - 2.5L (Except Hybrid)) >> In-Vehicle Repair >> Exhaust Manifold >> Installation

Exhaust Manifold: Installation

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  1. Install the 7 new exhaust manifold studs.
    • Tighten to 17 Nm (150 lb-in).
  2. NOTE: Failure to tighten the catalytic converter nuts to specification before installing the converter bracket bolts will cause the converter to develop an exhaust leak.
    NOTE: Failure to tighten the catalytic converter nuts to specification a second time will cause the converter to develop an exhaust leak.
    Fig 1: Tightening Sequence Of Exhaust Manifold Gasket Nuts
    G07439322Courtesy of FORD MOTOR CO.
  3. Install a new exhaust manifold gasket, the exhaust manifold and 7 new nuts in the sequence shown in illustration in 2 stages:
    • Stage 1: Tighten to 48 Nm (35 lb-ft).
    • Stage 2: Tighten to 48 Nm (35 lb-ft).
  4. Install the exhaust manifold heat shield and the 4 bolts.
    • Tighten to 10 Nm (89 lb-in).
  5. Connect the HO2S  electrical connector.
  6. Install the exhaust downpipe and exhaust intermediate pipe. For additional information, refer to EXHAUST SYSTEM article.