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Home >> Ford >> 2011 >> Escape Base, 2.5 7, AWD, Standard >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 10 (Engine Mechanical - 2.5L (Hybrid)) >> In-Vehicle Repair >> Engine Front Cover >> Installation

Engine Front Cover: Installation

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    NOTE: Do not use metal scrapers, wire brushes, power abrasive disks or other abrasive means to clean sealing surfaces. These tools cause scratches and gouges which make leak paths.
  1. Clean and inspect the mounting surfaces of the engine and the front cover.
    2. NOTE: The engine front cover must be installed and the bolts tightened within 4 minutes of applying the silicone gasket and sealant.
    Fig 1: Applying Silicone Gasket And Sealant On Engine Front Cover
    G07441712Courtesy of FORD MOTOR CO.
  2. Apply a 2.5 mm (0.09 in) bead of silicone gasket and sealant to the cylinder head and oil pan joint areas. Apply a 2.5 mm (0.09 in) bead of silicone gasket and sealant to the front cover.
  3. Install the engine front cover. Tighten the bolts in the sequence shown in illustration, to the following specifications:
    • Tighten the 8-mm bolts to 10 Nm (89 lb-in).
    • Tighten the 13-mm bolts to 48 Nm (35 lb-ft).
      Fig 2: Identifying Engine Front Cover Bolts Tightening Sequence
      G07441713Courtesy of FORD MOTOR CO.
    4. NOTE: Remove the through bolt from the Camshaft Front Oil Seal Installer.
    NOTE: Lubricate the oil seal with clean engine oil.
    Fig 3: Installing Crankshaft Front Oil Seal
    G07441714Courtesy of FORD MOTOR CO.
  4. Using the Camshaft Front Oil Seal Installer, install the crankshaft front seal.
  5. Install the coolant pump pulley and the 3 bolts.
    • Tighten to 20 Nm (177 lb-in).
  6. Attach the transaxle selector lever cable fastener to the engine front cover stud bolt.
    Fig 4: Locating Transaxle Selector Lever Cable Fastener
    G07441715Courtesy of FORD MOTOR CO.
  7. Install the engine mount. For additional information, refer to ENGINE MOUNT  in this service information.
  8. Install the crankshaft pulley. For additional information, refer to CRANKSHAFT PULLEY  in this service information.
    9. NOTE: Only hand-tighten the bolt or damage to the front cover can occur.
    Fig 5: Locating Crankshaft Pulley Bolt
    G07441716Courtesy of FORD MOTOR CO.
  9. Install a standard 6 mm (0.23 in) x 18 mm (0.7 in) bolt through the crankshaft pulley and thread it into the front cover.
  10. Install the CKP  sensor and the 2 bolts.
    • Do not tighten the bolts at this time.
      Fig 6: Locating CKP Sensor And Bolts
      G07441717Courtesy of FORD MOTOR CO.
  11. Using the Crankshaft Sensor Aligner, adjust the CKP  sensor.
    • Tighten the 2 CKP  bolts to 7 Nm (62 lb-in).
      Fig 7: Identifying Crankshaft Sensor Aligner
      G07441718Courtesy of FORD MOTOR CO.
  12. Connect the CKP  sensor electrical connector.
  13. Remove the 6 mm x 18 mm bolt.
    Fig 8: Locating Crankshaft Pulley Bolt
    G07441719Courtesy of FORD MOTOR CO.
  14. Install the accessory drive belt and tensioner. For additional information, refer to ACCESSORY DRIVE - HYBRID article.
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