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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Transfer Case - Power Transfer Unit (PTU)) >> In-Vehicle Repair >> Cover Seal >> Installation

Cover Seal: Installation

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  1. Assemble the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer as shown in illustration.
    Fig 1: Identifying Driver Handle Halfshaft Oil Seal Installer And Shaft Bearing Cup Installer
    G06064379Courtesy of FORD MOTOR CO.
  2. Using the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer, install the cover seal in the PTU  .
    Fig 2: Identifying Driver Handle, Halfshaft Oil Seal Installer And Shaft Bearing Cup Installer
    G06064380Courtesy of FORD MOTOR CO.
  3. Install the intermediate shaft seal and deflector. For additional information, refer to INTERMEDIATE SHAFT SEAL AND DEFLECTOR .
  4. Fill the PTU  as necessary. For additional information, refer to POWER TRANSFER UNIT (PTU) DRAINING AND FILLING .