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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 985 (Automatic Transmission - Cd4E) >> Disassembly And Assembly Of Subassemblies >> Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Assembly >> Assembly

Forward/Coast/Direct Clutch Cylinder and Reverse Clutch Drum - Assembly: Assembly

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: The tabs on the No. 2 direct clutch thrust washer must be seated in the direct clutch support and spring.
  1. Install the No. 2 direct clutch thrust washer on the forward/coast/direct clutch cylinder with the tabs facing downward.
    2. Fig 1: No. 2 Direct Clutch Thrust Washer
    GF0024979Courtesy of FORD MOTOR CO.
  2. Install the 2 reverse clutch cylinder seals.
    3. Fig 2: Reverse Clutch Cylinder Seals
    GF0024978Courtesy of FORD MOTOR CO.
    NOTE: Make sure that the reverse clutch cylinder seals are overlapped correctly.
  3. Position the reverse clutch cylinder seals.
    1. Correct installation.
    2. Incorrect installation.
    4. Fig 3: Identifying Reverse Clutch Cylinder Seals
    GF0025011Courtesy of FORD MOTOR CO.
  4. Support the forward/coast/direct clutch cylinder assembly on a block of wood so that the direct clutch faces upward.
    5. Fig 4: Forward/Coast/Direct Clutch Cylinder Assembly On Block Of Wood
    GF0025012Courtesy of FORD MOTOR CO.
  5. Install the direct clutch hub and shell on the forward/coast/direct clutch cylinder.
    6. Fig 5: Direct Clutch Hub & Shell
    GF0024977Courtesy of FORD MOTOR CO.
  6. Install the reverse clutch drum assembly.
    7. Fig 6: Reverse Clutch Drum Assembly
    GF0024976Courtesy of FORD MOTOR CO.
  7. Install the reverse clutch hub.
    8. Fig 7: Reverse Clutch Hub
    GF0024975Courtesy of FORD MOTOR CO.
  8. Support the reverse clutch drum on a block of wood while installing the reverse clutch hub retaining ring.
    9. Fig 8: Reverse Clutch Hub Retaining Ring & Block Of Wood
    GF0024974Courtesy of FORD MOTOR CO.
  9. Install the forward/coast/direct clutch cylinder hub seal.
    10. Fig 9: Forward/Coast/Direct Clutch Cylinder Hub Seal
    GF0025013Courtesy of FORD MOTOR CO.
  10. Leave special tool attached until the forward/coast/direct clutch cylinder is installed into the transaxle housing.
    11. Fig 10: Special Tool
    GF0025014Courtesy of FORD MOTOR CO.
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