LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 968 (Four Wheel Drive (4WD) Systems) >> Diagnostic Tests >> Four Wheel Drive (4WD) Systems >> Inspection and Verification

Inspection and Verification

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Verify the customer concern.
  2. Inspect for obvious signs of mechanical or electrical damage.
    VISUAL INSPECTION CHART

    Mechanical Electrical
    • Active torque coupling
    • Transfer case
    • Halfshafts and constant velocity (CV) joints
    • Driveshaft and universal joints
    • Fluid leaks
    • Wheel/tire size and brand
    • Matching tire size and brand
    • Tire pressure
    • Smart junction box (SJB) fuse(s):
      • 18 (10A)
      • 35 (5A)
    • 4X4 control module
    • Wiring harness
    • Connector(s)
    • Circuitry
  3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  4. NOTE: Make sure to use the latest scan tool software release.
  5. If the cause is not visually evident, connect the scan tool to the data link (DLC).
  6. NOTE: The vehicle communication module (VCM) LED prove out confirms power and ground from the DLC are provided to the VCM.
  7. If the scan tool does not communicate with the VCM:
    • check the VCM connection to the vehicle.
    • check the scan tool connection to the VCM.
    • refer to MODULE COMMUNICATIONS NETWORK article, No power to the scan tool or to diagnose no communication with the scan tool.
  8. If the scan tool does not communicate with the vehicle:
  9. Carry out the network test.
    • If the scan tool responds with no communication for one or more modules, refer to MODULE COMMUNICATIONS NETWORK article.
    • If the network test passes, retrieve and record continuous memory DTCs.
  10. Clear the continuous DTCs and carry out the self-test diagnostics for the 4X4 Control Module.
  11. If the DTCs retrieved are related to the concern, go to 4X4 Control Module DTC Chart. For all other DTCs, refer to MULTIFUNCTION ELECTRONIC MODULES article.
  12. If no DTCs related to the concern are retrieved, go to Symptom Chart .