PINPOINT TEST D: DTCs C1095 AND C1096 - ABS HYDRAULIC PUMP MOTOR CIRCUIT FAILURE/OPEN
WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Use the Flex Probe Kit for all test connections to prevent damage to the wiring terminals. Do not use standard multi-meter probes.
- D1 CHECK THE ABS PUMP MOTOR
- Key in ON position.
- Is the pump motor on constantly?
- D2 CHECK CIRCUIT SBB17 (RD) FOR AN OPEN
- Key in OFF position.
- Disconnect: Anti-Lock Brake System (ABS) Module C135
- Key in ON position.
- Measure the voltage between ABS module C135-28, circuit SBB17 (RD), harness side and ground.
- Is the voltage greater than 10 volts?
- YES : Go to D3.
- NO : VERIFY battery junction box (BJB) fuse 17 (40A) is OK. If OK, REPAIR circuit SBB17 (RD). TEST the system for normal operation.
- D3 CHECK CIRCUIT GD122C (BK) FOR AN OPEN
- Key in OFF position.
- Measure the resistance between ABS module C135-18, circuit GD122C (BK), harness side and ground.
- Is the resistance less than 5 ohms?
- YES : Go to D4.
- NO : REPAIR circuit GD122C (BK). TEST the system for normal operation.
- D4 CHECK FOR CORRECT ABS MODULE OPERATION
- Disconnect all ABS connectors.
- Check for:
- corrosion.
- pushed-out pins.
- spread terminals.
- Connect all ABS connectors and make sure they seat correctly.
- Operate the system and verify the concern is still present.
- Is the concern still present?
- YES : Go to D5.
- NO : The system is operating correctly at this time. Concern may have been caused by a loose or corroded connector. CLEAR the DTCs. REPEAT the self-test with the brake pedal not applied.
- D5 CHECK THE ABS PUMP MOTOR FOR CORRECT OPERATION
- Key in OFF position.
- Remove the ABS module. REFER to Anti-Lock Brake System (ABS) Module .
- Connect a fused (50A) jumper wire between the positive battery terminal and the pump motor positive terminal on the HCU. Momentarily connect a jumper wire between the negative battery terminal and the pump motor negative terminal on the HCU.
- Does the ABS pump motor operate?
Fig 1: Connecting Fused (50A) Jumper Wire Between Positive Battery Terminal & Pump Motor Positive Terminal On HCUCourtesy of FORD MOTOR CO.
- YES : INSTALL a new ABS module. REFER to Anti-Lock Brake System (ABS) Module . After the repairs, CARRY OUT the self-test with the brake pedal not applied.
- NO : INSTALL a new HCU assembly. REFER to Hydraulic Control Unit (HCU) . CARRY OUT the self-test with the brake pedal not applied.