LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 925 (Instrument Cluster System) >> Diagnostic Tests >> Instrument Cluster (IC) >> Pinpoint Tests >> Pinpoint Test AA: The Instrument Cluster Is Inoperative >> Pinpoint Test Aa: The Instrument Cluster Is Inoperative

Pinpoint Test Aa: The Instrument Cluster Is Inoperative

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Use the correct probe adapter(s) when making measurements. Failure to use the correct probe adapter(s) may damage the connector.
  1. AA1 CHECK THE INSTRUMENT CLUSTER FOR VOLTAGE 
    • Key in OFF position.
    • Disconnect: Instrument Cluster C220b
    • Key in ON position.
    • Measure the voltage between the instrument cluster C220b, harness side and ground as follows:
      Connector-Pin Circuit
      C220b-8 CBP10 (YE/OG)
      C220b-10 SBP33 (RD)
      C220b-12 CBP09 (VT/GY)
    • Are the voltages greater than 10 volts? 
    1. YES  : Go to  AA2.
    2. NO  : VERIFY the SJB fuses 9 (5A), 10 (10A), and 33 (5A) are OK. If OK, REPAIR the circuit in question. TEST the system for normal operation.
  2. AA2 CHECK CIRCUITS GD161 (BK/YE) AND GD174 (BK/WH) FOR AN OPEN 
    • Key in OFF position.
    • Disconnect: Instrument Cluster C220a
    • Measure the resistance between the instrument cluster, harness side and ground as follows:
      Connector-Pin Circuit
      C220a-1 GD161 (BK/YE)
      C220b-3 GD174 (BK/WH)
    • Are the resistances less than 5 ohms? 
    1. YES  : Go to  AA3.
    2. NO  : REPAIR the circuit in question. TEST the system for normal operation.
  3. AA3 CHECK FOR CORRECT INSTRUMENT CLUSTER OPERATION 
    • Disconnect all the instrument cluster connectors.
    • Check for:
      • corrosion
      • damaged pins
      • pushed-out pins
    • Connect all the instrument cluster connectors and make sure they seat correctly.
    • Operate the system and verify the concern is still present.
    • Is the concern still present? 
    1. YES  : INSTALL a new instrument cluster. REFER to Instrument Cluster (IC) . TEST the system for normal operation.
    2. NO  : The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.