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Extension Housing: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the drain plug and drain the transmission fluid.
    Fig 1: Locating Drain Plug
    GF0010451Courtesy of FORD MOTOR CO.
  3. NOTE: To maintain initial driveshaft balance, index-mark the driveshaft to the rear axle pinion flange so it can be installed in its original position.
    Fig 2: Locating Driveshaft Flange And Rear Axle Pinion Flange
    GF0003498Courtesy of FORD MOTOR CO.
  4. Remove and support the rear driveshaft. For additional information, refer to DRIVESHAFT article.
  5. Remove the transfer case, if equipped. For additional information, refer to TRANSFER CASE article.
  6. Using the special tool, support the transmission.
    Fig 3: Supporting Transmission With Transmission Jack
    GF0009505Courtesy of FORD MOTOR CO.
    • Secure the transmission with a strap.
  7. Remove the 6 crossmember bolts.
    Fig 4: Locating Crossmember Bolts
    GF0010452Courtesy of FORD MOTOR CO.
  8. Remove the transmission mount nuts, then remove the crossmember.
    Fig 5: Locating Transmission Mount Nuts
    GF0010453Courtesy of FORD MOTOR CO.
  9. Remove the transmission mount.
    Fig 6: Identifying Exhaust Mounting Bracket & Bolt
    GF0010454Courtesy of FORD MOTOR CO.
    • Remove the bolts.
    • Reposition the exhaust mounting bracket.
  10. NOTE: Remove sealant from mating surfaces.
    NOTE: Rear wheel drive (RWD) shown, four wheel drive (4WD) similar.
    Fig 7: Locating Extension Housing Bolts
    GF0010455Courtesy of FORD MOTOR CO.
  11. Remove the extension housing.