LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 901 (Manual Transmission) >> Disassembly And Assembly Of Sub Assemblies >> Reverse Idler Gear >> Assembly

Reverse Idler Gear: Assembly

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the reverse idler gear.
    Fig 1: Identifying Reverse Idler Gear Components
    GF0010556Courtesy of FORD MOTOR CO.
    • Install the reverse idler gear thrust washer.
    • Install the reverse idler gear bearing.
    • Install the reverse idler gear.
    • Install the spacer.
    • Install the reverse idler gear retaining ring.
  2. Measure the reverse idler gear end play.
    REVERSE IDLER GEAR RETAINING RINGS

    Part Number Thickness
    E8TZ-7156-A 1.5 mm (0.0590 in)
    E8TZ-7156-G 1.6 mm (0.0629 in)
    E8TZ-7156-H 1.7 mm (0.0669 in)
    E8TZ-7156-J 1.8 mm (0.0708 in)
    E8TZ-7156-K 1.9 mm (0.0748 in)
    • If end play is not within specification, install a retaining ring of correct thickness.
      Fig 2: Identifying Reverse Idler Gear End Play Specification
      GF0010557Courtesy of FORD MOTOR CO.