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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 900 (Clutch System) >> Removal And Installation >> Flywheel Ring Gear >> Removal

Flywheel Ring Gear: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: This procedure should be performed only by a properly equipped and experienced acetylene torch operator. To avoid personal injury, use tongs or wear welding gloves and safety goggles when handling the heated flywheel ring gear.
  1. Remove the transmission. For additional information, refer to MANUAL TRANSAXLE/TRANSMISSION article.
  2. Remove the clutch pressure plate and clutch disc. For additional information, refer to Clutch Disc and Pressure Plate  in this article.
  3. Remove the flywheel. For additional information, refer to ENGINE - 2.3L article, ENGINE - 3.0L (2V) article and ENGINE - 4.0L SINGLE OVERHEAD CAMSHAFT (SOHC) article in this article.
  4. CAUTION: Do not heat the flywheel ring gear beyond 278°C (500°F). Use heat indicating crayons to prevent over heating.
    CAUTION: Tap the flywheel ring gear evenly to prevent binding.
    Fig 1: Identifying Flywheel Ring Gear
    GF0010427Courtesy of FORD MOTOR CO.
  5. Remove the flywheel ring gear from the flywheel.
    • Evenly heat the flywheel ring gear and use a brass drift to drive the flywheel ring gear off the flywheel.