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Windshield Glass: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the windshield wiper pivot arms. For additional information, refer to WIPERS AND WASHERS article.
  2. Remove the A-pillar trim panel. For additional information, refer to INTERIOR TRIM AND ORNAMENTATION article.
  3. Remove the sun visors.
  4. Remove the sun visor clips.
  5. Lower the front portion of the headliner.
  6. Remove the interior rear view mirror. For additional information, refer to REAR VIEW MIRRORS article.
  7. Using a soft brush or vacuum, remove any dirt or foreign material from the pinch weld area.
  8. NOTE: Refer to manufacturer's instructions before using the tool.
  9. Lubricate the urethane adhesive with water to aid the Interior Auto Glass Cut-Out Knife Kit when cutting the urethane adhesive.
  10. WARNING: Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
    WARNING: Wear protective gloves when handling components or parts that have pointed or sharp edges. Failure to follow this instruction may result in serious personal injury.
    CAUTION: To avoid rust formation, use extreme care not to scratch the paint or primer, or otherwise damage the pinch weld during glass removal.
    NOTE: Insert the blade into the special tool so that the flat side is against the glass. This will leave the entire urethane adhesive bead on the pinch weld and allow a dry fit of the replacement windshield glass.
    NOTE: Support the windshield glass as necessary to prevent the glass from dropping while cutting the urethane adhesive.
    Fig 1: Identifying Special Cutting Tool (164-R2450)
    GF0008615Courtesy of FORD MOTOR CO.
  11. Insert the special tool at the upper center of the windshield glass and work toward the bottom corners.
  12. Using the special tool, distance the windshield glass from the body.
    Fig 2: Identifying Special Tool (164-R2459)
    GF0008616Courtesy of FORD MOTOR CO.
  13. Using the special tool, cut the remaining urethane adhesive and carefully remove the windshield glass and place on a stable work surface.
    Fig 3: Identifying Special Cutting Tool (164-R2450)
    GF0008615Courtesy of FORD MOTOR CO.