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Internal Harness Service: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying O-Rings On Transmission Case (16-Pin) Electrical Connector
GF0010065Courtesy of FORD MOTOR CO.
    NOTE: Make sure the tab is in the lock position.
    NOTE: Install 2 new O-rings on the transmission case (16-pin) electrical connector.
  1. Install the transmission case (16-pin) electrical connector.
    • Lubricate the transmission case (16-pin) electrical connector O-rings with petroleum jelly.
    2. Fig 2: Pressing Transmission Case (16-Pin) Electrical Connector Through Case Until A Click Is Heard
    GF0010066Courtesy of FORD MOTOR CO.
  2. Press the transmission case (16-pin) electrical connector through the case until a click is heard.
    3. Fig 3: Identifying TSS Sensor Electrical Connector & TSS Sensor Wire Locator
    GF0010062Courtesy of FORD MOTOR CO.
    CAUTION: Align the slot on the TSS sensor electrical connector with the slot in the (16-pin) case connector.
  3. Install the TSS sensor wire.
    1. Install the TSS sensor wire into (16-pin) case connector.
    2. Install the TSS sensor wire into the locator.
    4. Fig 4: Installing Transmission Case (16-Pin) Electrical Connector Retaining Spring
    GF0010063Courtesy of FORD MOTOR CO.
    CAUTION: Do not overstretch the retaining spring.
  4. Install the transmission case (16-pin) electrical connector retaining spring.
    5. Fig 5: Identifying EPC & SSB Solenoids
    GF0010067Courtesy of FORD MOTOR CO.
  5. Install the EPC and SSB solenoids.
    6. Fig 6: Identifying Solenoid Clamp On Main Control Valve Body
    GF0010042Courtesy of FORD MOTOR CO.
    CAUTION: The solenoid clamp must be installed in the TCC and EPC solenoid grooves, shift solenoid pockets and the No. 204 plug.
  6. Install the solenoid clamp.
    1. Position the solenoid clamp on the main control valve body.

    Install the solenoid clamp screws.

    • Tighten to 7 Nm (62 lb-in).
    7. Fig 7: Locating SSA & SSC Shift Solenoid (SS) Electrical Connectors
    GF0010068Courtesy of FORD MOTOR CO.
  7. Connect the SSA and SSC shift solenoid (SS) electrical connectors.
    8. Fig 8: Locating TCC, SSD, SSB & EPC Solenoid Electrical Connectors
    GF0010069Courtesy of FORD MOTOR CO.
  8. Connect the TCC, SSD, SSB and EPC solenoid electrical connectors.
    9. Fig 9: Locating Main Control Valve Body Wire Harness
    GF0009998Courtesy of FORD MOTOR CO.
    CAUTION: Excessive pressure may break the retaining pins.
  9. Install the wire harness guide and protector.
    • Align the retaining pins to the holes in the solenoid clamps and gently press in the wire harness guide and protector.
    10. Fig 10: Locating Transmission Fluid Filter
    GF0009988Courtesy of FORD MOTOR CO.
  10. Install the transmission fluid filter.
    1. Position the transmission fluid filter on the main control valve body.

    Install the transmission fluid filter screw.

    • Tighten to 10 Nm (89 lb-in).
    11. Fig 11: Identifying Transmission Fluid Pan & Magnet
    GF0009983Courtesy of FORD MOTOR CO.
  11. Position the oil pan magnet in the transmission fluid pan.
    12. Fig 12: Identifying Transmission Fluid Pan & Transmission Fluid Pan Gasket
    GF0009984Courtesy of FORD MOTOR CO.
  12. Install the transmission fluid pan.
    1. Position a new transmission fluid pan gasket on the transmission fluid pan.
    2. Install and align the transmission fluid pan.
    13. Fig 13: Identifying Transmission Fluid Pan Screws
    GF0009981Courtesy of FORD MOTOR CO.
  13. Loosely install the transmission fluid pan screws.
    14. Fig 14: Identifying Transmission Fluid Pan Screws
    GF0009981Courtesy of FORD MOTOR CO.
  14. Tighten the transmission fluid pan screws in a crisscross sequence.
    • Tighten to 16 Nm (12 lb-ft).
    15. Fig 15: Locating 16 Pin Transmission Case Electrical Connector
    GF0010060Courtesy of FORD MOTOR CO.
  15. Connect the vehicle harness to the transmission (16-pin) connector. Make sure the lock is fully engaged.
    16. NOTE: Start with a minimum of 3.7 liters (4 quarts) clean automatic transmission fluid.
  16. Fill the transmission with clean automatic transmission fluid to the correct fluid level.
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