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Front Brake and Coast Clutch Drum Assembly: Disassembly

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing Coast Clutch Pressure Plate & Coast Clutch Retaining Ring
GF0010193Courtesy of FORD MOTOR CO.
    NOTE: This is a select fit ring. See assembly procedure if installation of a new ring or clutch plate is required.
  1. Remove the coast clutch pressure plate.
    1. Remove the coast clutch retaining ring.
    2. Remove the coast clutch pressure plate.
  2. Fig 2: Identifying Coast Clutch Disc Pack
    GF0010194Courtesy of FORD MOTOR CO.
    NOTE: Coast clutch friction plates are directional. Note direction of grooves for installation.
  3. Remove the coast clutch disc pack.
    • Inspect for wear, install new as necessary.
  4. Fig 3: Identifying Special Tools (307-015)
    GF0010195Courtesy of FORD MOTOR CO.
    WARNING: While removing or installing the retaining ring, slowly release tool pressure on clutch piston springs. Failure to follow this instruction may cause the assembly to separate forcefully, resulting in serious personal injury.
    CAUTION: Do not fully compress the special tool or damage to the spring retainer can occur.
  5. Using the special tool, remove the coast clutch piston retaining ring.
  6. Relieve the direct clutch spring tension and remove the special tool.
  7. Fig 4: Identifying Coast Clutch Piston Springs Retainer & Clutch Piston Springs
    GF0010196Courtesy of FORD MOTOR CO.
  8. Remove the coast clutch piston springs.
    1. Remove the coast clutch piston spring retainer.
    2. Remove the 20 clutch piston springs.
  9. Fig 5: Applying Air Pressure To Hole In Drum To Remove Coast Clutch Piston
    GF0010197Courtesy of FORD MOTOR CO.
    WARNING: When using compressed air, never let air pressure exceed 138 kPa (20 psi) and always wear safety glasses. Compressed air may cause foreign material or parts to become airborne. Failure to follow this instruction may result in serious personal injury.
  10. Remove the coast clutch piston.
    • Apply air pressure to the hole in the drum to remove coast clutch piston while blocking other hole with finger.
  11. Fig 6: Locating Coast Clutch Piston Inner Seal & Coast Clutch Piston Outer Seal
    GF0010198Courtesy of FORD MOTOR CO.
  12. Remove the coast clutch piston inner seal and the coast clutch piston outer seal.