Diagnostic Routines
WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
ENGAGEMENT CONCERN: NO FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 201 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 301 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, digital transmission range (TR) sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, low line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are low, check the following components: oil filter and seal assembly, main controls, pump assembly. | |
| Fluid Filter and Seal Assembly | ||
| Filter, plugged, damaged | Install new filter and seal assembly. | |
| Filter seal damaged, missing | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), forward engagement control valve (209), spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specifications | Tighten screws to specifications. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Center Support Assembly | ||
| Forward clutch support seal rings leaking | Carry out air pressure check. If OK, go to forward clutch assembly. Repair as required. | |
| Forward Clutch Assembly | ||
| Burnt, damaged, leaking check ball and cylinder; leaking piston seal rings | Carry out air pressure check. Repair as required. | |
| Rear One-Way Clutch Assembly | ||
| Rear one-way clutch damaged, worn | Install a new case. | |
ENGAGEMENT CONCERN: NO REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 202 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 302 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, low line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are low, check the following component: reverse clutch. | |
| Fluid Filter and Seal Assembly | ||
| Filter, plugged, damaged | Install new filter and seal assembly. | |
| Filter seal damaged, missing | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| 2-3 shift valve (203), 3-4 shift valve (204), reverse modulator valve (205), spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Bolts not tightened to specifications | Tighten bolts to specifications. | |
| Pump damaged, leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Reverse Band | ||
| Burnt, damaged | Inspect for damage. Repair as required. | |
| Servo piston, seals, gasket or cover damaged | Inspect and install new piston, seals or gasket as required. | |
| Reverse Drum | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Bearing damaged | Inspect for damage. Repair as required. | |
| Drum damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: HARSH REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 203 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, throttle position (TP) sensor, vehicle speed sensor (VSS), RPM, SSA (OFF), electronic pressure control (EPC) solenoid | Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 303 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, high line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are high, check the following component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC, SSA solenoid stuck, damaged, O-ring damaged or out bore | Inspect for damage. Carry out pinpoint test. Repair as required. | |
| Reverse modulator valve (205), pressure boost valve/main regulator valve (208), check ball B, spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Reverse Band | ||
| Burnt, damaged | Inspect for damage. Repair as required. | |
| Servo piston, seals, gasket or cover damaged | Inspect and install new piston, seals or gasket as required. | |
| Reverse Drum | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Bearing damaged | Inspect for damage. Repair as required. | |
| Drum damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: HARSH FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 204 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, VSS, TP sensor, RPM, EPC solenoid | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 304 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, high line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are high, check the following component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out bore | Inspect for damage. Carry out pinpoint test. Repair as required. | |
| Reverse modulator valve (205), forward modulator valve/EPC boost valve (207), forward engagement control valve (209), spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Forward Clutch Assembly | ||
| Assembly | Air check assembly. | |
| Check balls missing or damaged | Inspect for mislocation, poor seating, damage. Install a new forward clutch cylinder. | |
| Friction element damaged or worn | Inspect for damage. Repair as required. | |
| Hub damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: DELAYED/SOFT REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 205 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, VSS, TP sensor, RPM, EPC solenoid | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 305 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Engine Driveline | ||
| Inspect the driveshaft, U-joints, engine mounts | Inspect for damage. Repair as required. | |
| Restriction in cooling system | Carry out transmission fluid cooler flow test. | |
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Condition | Inspect fluid condition. Repair as required. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, low line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are low, check the following component: main control. | |
| Fluid Filter and Seal Assembly | ||
| Filter, plugged, damaged | Install new filter and seal assembly. | |
| Filter seal damaged, missing | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out bore | Inspect for damage. Carry out pinpoint test. Repair as required. | |
| Reverse modulator valve (205), forward modulator valve/EPC boost valve (207), forward engagement control valve (209), spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front One-way Clutch Assembly | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Center Support Assembly | ||
| Direct/reverse clutch center support seal rings, ring grooves, worn or damaged | Inspect for damage. Repair as required. | |
| Reverse Band | ||
| Burnt, damaged | Inspect for damage. Repair as required. | |
| Servo piston, seals, gasket or cover damaged | Inspect and install new piston, seals or gasket as required. | |
| Reverse Drum | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Bearing damaged | Inspect for damage. Repair as required. | |
| Drum damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERN: DELAYED/SOFT FORWARD
| Possible Component | Reference/Action | |
|---|---|---|
| 206 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, VSS, TP sensor, RPM, EPC solenoid | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 306 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, low line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are low, check the following component: main control. | |
| Fluid Filter and Seal Assembly | ||
| Filter, plugged, damaged | Install new filter and seal assembly. | |
| Filter seal damaged, missing | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out bore | Inspect for damage. Carry out pinpoint test. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), forward engagement control valve (209), spring, damaged, missing, misassembled, stuck bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Extension housing lube orifice plug, missing | Inspect for damage. Repair as required. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front One-way Clutch Assembly | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Forward Clutch Assembly | ||
| Leaking check ball, not seating | Install a new piston. | |
| Seals, piston damaged | Inspect for damage. Repair as required. | |
| Forward hub seal rings damaged | Inspect for damage. Repair as required. | |
| Rear One-Way Clutch Assembly | ||
| Rear one-way clutch damaged, worn | Install a new case. | |
ENGAGEMENT CONCERNS: NO FORWARD AND NO REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 207A - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 307A - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low, EPC solenoid pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damaged, cut or missing | Inspect for damage and install new parts. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| EPC blow-off valve, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front Pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Front One-Way Clutch Assembly | ||
| Overdrive one-way clutch damaged | Inspect for damage. Repair as required. | |
ENGAGEMENT CONCERNS: NO FORWARD IN Overdrive (Circle D) POSITION AND NO REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 207B - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, TP sensor, RPM, VSS, EPC solenoid | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 307B - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low, EPC solenoid pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specifications. If pressure is high/low, check the following possible components: main control, pump assembly. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damaged, cut or missing | Inspect for damage and install new parts. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC, solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve (208), EPC blow off valve, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Front One-Way Clutch Assembly | ||
| Front one-way clutch damaged | Determine cause of condition. Repair as required. | |
| Mechanical | ||
| Mechanical damage | Check splines on turbine input shaft and overdrive carrier, overdrive one-way clutch, center shaft, forward clutch, forward carrier and output shaft. | |
ENGAGEMENT CONCERNS: HARSH FORWARD AND REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 208 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harness, internal transmission wiring harness, PCM, EPC solenoid, TSS sensor, TFT sensor, VSS sensor, TR sensor, TCC solenoid, TP sensor and MAFa sensor | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear DTCs, road test and rerun Self-Test. | |
| 308 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Engine/Driveline | ||
| Looseness in the driveshaft, U-joints or engine mounts | Repair as required. | |
| Engine idle speed too high | Check engine idle speed. Refer to the INTRODUCTION - GASOLINE ENGINES . | |
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid, EPC, solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator or valve (208), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
a Refer to the FMEM - Routine 265 for additional information.
ENGAGEMENT CONCERNS: DELAYED/SOFT FORWARD AND REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 209 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 309 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Fluid contaminated | Inspect fluid for contamination. If contaminated, locate source of contamination. If burnt, inspect mechanical band, clutches. Repair as required. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specifications. If pressure is low, check the following possible components: main control, pump assembly. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damaged, cut or missing | Inspect for damage and install new parts. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), EPC blow-off valve, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: SOME/ALL SHIFTS MISSING
| Possible Component | Reference/Action | |
|---|---|---|
| 210 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harness, internal transmission wiring harness, PCM, EPC solenoid, TSS sensor, OSS sensor, TR sensor, TC switch, TP sensor, SSA, SSB, SSC, SSD and RPM | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear DTCs, road test and rerun Self-Test. | |
| 310 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Contaminated | Inspect fluid for contamination. If contaminated, locate the source of contamination. If burnt, inspect the mechanical band and clutches. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band and clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. See pressure chart for specifications. If pressure is low check main control, pump and EPC solenoid. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damage, cut or missing | Inspect for damage and install new. | |
| Main Control Assembly | ||
| Screws out of torque specification | Adjust screws to specification. | |
| Gasket damaged or off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in the electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), extension housing lube orifice, check ball C damaged, spring damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged install a new main control. If parts are missing install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission failure. | |
| Wrong components used during assembly | Verify that the correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: TIMING CONCERNS - EARLY/LATE
| Possible Component | Reference/Action | |
|---|---|---|
| 211 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, TP sensor, TFT sensor, EPC solenoid, OSS sensor, RPM and shift solenoids | Carry out shift point road test. Run Self-Test. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis and testing of the Powertrain Control System. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| Other Electrical Concerns | ||
| No power to the PCM. Keep alive memory erased from the PCM | Inspect EEC power relay. Repair as required. | |
| Restore memory by carrying out drive cycle test. | ||
| 311 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Engine Driveability Concerns | ||
| Vehicle runs poor | See routines 253A, 253B, 353A and 353B. | |
| Other | ||
| Tire size change, axle ratio change or speedometer gear change | Verify vehicle has original equipment. See the Certification Label and Safety Standard Certification Label. Changes in tire size or axle ratio will affect shift timing. | |
| Incorrect Pressures | ||
| Incorrect band or clutch application pressure, line pressure low (late shift) | Check line pressure at tap. Carry out line pressure and stall speed tests. See pressure chart for specifications. If the line pressure is low check the following possible component: main control. | |
| Main Control Assembly | ||
| Screws out of torque specification. | Adjust screws to specification. | |
| Gasket damaged or off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in the electrical routine. Repair as required. | |
| Wrong components used during assembly | Verify that the correct components were used. | |
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: TIMING CONCERNS - ERRATIC/HUNTING
| Possible Component | Reference/Action | |
|---|---|---|
| 212 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, TP sensor, RPM, EPC solenoid, TFT sensor, shift solenoids, TR sensor, TCC solenoid, OSS sensor | Carry out shift point road test. Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 312 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Condition | Carry out the fluid condition check. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damaged, cut or missing | Inspect for damage and install new. | |
| Main Control Assembly | ||
| Screws out of torque specification. | Adjust screws to specification. | |
| Gasket damaged or off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in the electrical routine. Repair as required. | |
| Wrong components used during assembly | Verify that the correct components were used. | |
| Torque Converter Clutch | ||
| Torque converter | See the Torque Converter Operation Concerns: Cycling/Shudder/Chatter Hydraulic/Mechanical Routine 342. | |
| Specific Shifts | ||
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: FEEL - SOFT/SLIPPING
| Possible Component | Reference/Action | |
|---|---|---|
| 213 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, TP sensor, EPC solenoid, TFT sensor, RPM and MAF sensor | Carry out shift point road test. Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 313 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Condition | Carry out the fluid condition check. | |
| Incorrect Pressures | ||
| Low line pressure | Check pressures at line tap. See the Line Pressure Chart for specifications. If pressures are low check the following components: main controls, filter/seal, pump. | |
| Filter and Seal Assembly | ||
| Filter damaged, plugged; seal damaged, cut or missing | Inspect for damage and install new. | |
| Main Control Assembly | ||
| Screws out of torque specification | Adjust screws to specification. | |
| Gasket damaged or off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in the electrical routine. Repair as required. | |
| Pressure boost valve/main regulator valve (208), EPC blow off valve, extension housing lube orifice, check ball C damaged, spring damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged install a new main control. If parts are missing install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission failure. | |
| Wrong components used during assembly | Verify that the correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
Refer to the following shift routine(s) for further diagnosis:
|
||
SHIFT CONCERNS: FEEL - HARSH
| Possible Component | Reference/Action | |
|---|---|---|
| 214 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harness, internal transmission wiring harness, PCM, EPC solenoid, OSS sensor, TFT sensor, RPM, TR sensor, TP sensor and MAF sensora | Run Self-Test; refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear DTCs, road test and rerun Self-Test. | |
| 314 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust fluid to correct level. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator or valve (208), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
Refer to the following shift routine(s) for further diagnosis:
|
||
a Refer to the FMEM - Routine 265 for additional information.
SHIFT CONCERNS: NO 1ST GEAR, ENGAGES IN HIGHER GEAR
| Possible Component | Reference/Action | |
|---|---|---|
| 215 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, EPC solenoid, shift solenoids, TR sensor | Carry out shift point road test. Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 315 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Main Control Assembly | ||
| Screws out of torque specification | Adjust screws to specification. | |
| Gasket damaged or off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in the electrical routine. Repair as required. | |
| Wrong components used during assembly | Verify that the correct components were used. | |
| Mechanical | ||
| Clutches damaged | See the disassembly and assembly procedures. | |
| For diagnosis related to a specific gear use scan tool to determine gear | Refer to the following shift routine(s) for further diagnosis:
|
|
SHIFT CONCERNS: NO FIRST GEAR IN MANUAL FIRST POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 216 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harness, PCM, SSA and SSB | Carry out shift point road test. Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 316 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures (no engine braking), line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA and SSB solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Check ball A damaged | Inspect for damage. Repair as required. | |
| Reverse Band | ||
| Burnt, damaged | Inspect for damage. Repair as required. | |
| Servo piston, seals, gasket or cover damaged | Inspect and install new piston, seals or gasket as required. | |
| Reverse Drum | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Bearing damaged | Inspect for damage. Repair as required. | |
| Drum damaged | Inspect for damage. Repair as required. | |
| Low/Reverse One-Way Clutch Assembly | ||
| Rear one-way clutch damaged | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO MANUAL 2ND GEAR
| Possible Component | Reference/Action | |
|---|---|---|
| 217 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 317 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressure, high or low line pressure | Check line pressure at tap. Carry out line pressure and stall speed tests. See the line pressure chart for specification. If pressures are high or low, check the following component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Check ball A damaged | Inspect for damage. Repair as required. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO 1-2 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 220 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, OSS sensor, EPC solenoid, SSA, SSB, SSC, SSD, TR sensor | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 320 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is low check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 1-2 shift valve (215), forward modulator valve/EPC boost valve (207), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO 2-3 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 221 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, OSS sensor, SSA, SSB, EPC solenoid, SSC, SSD, TR sensor | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 321 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 1-2 shift valve (203), forward modulator valve/EPC boost valve (207), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO 3-4 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 222 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, OSS sensor, SSA, SSB, SSC and SSD | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 322 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 1-2 shift valve (203), 3-4 shift valve (204), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage, If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong components used in rebuild | Verify that correct components were used. | |
| Center Support Assembly | ||
| Screws not tightened to specification | Inspect, install new and retighten to specification. | |
| Seal rings and bearings damaged | Inspect for damage. Repair as required. | |
| Outside diameter of case bore or center support damaged or leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO 4-5 SHIFT (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 270 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, OSS sensor, EPC solenoid, SSC, SSD and TC switch | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 370 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), SSC solenoid, 4-5 shift valve (215), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong components used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Front Planetary Assembly | ||
| Damaged | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: NO 5-4 SHIFT (MANUAL)
| Possible Component | Reference/Action | |
|---|---|---|
| 271 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, OSS sensor and TC switch | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 371 - HYDRAULIC/MECHANICAL ROUTINE | ||
| No hydraulic/mechanical components | ||
SHIFT CONCERNS: SOFT/SLIPPING 1-2 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 226 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, MAF sensor, EPC solenoid | Carry out shift point test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 326 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| EPC solenoid, 1-2 shift valve (215), 2-3 shift valve (203), forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), EPC blow-off valve, extension housing lube orifice, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: SOFT/SLIPPING 2-3 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 227 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, MAF sensor, EPC solenoid, SSD | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required, clear codes, road test and rerun on-board diagnostics. | |
| 327 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 1-2 shift valve (203), forward modulator valve/EPC boost valve (207), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: SOFT/SLIPPING 3-4 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 228 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, EPC solenoid, TP sensor | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 328 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 3-4 shift valve (204), forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), extension housing tube orifice, EPC blow-off valve, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Center Support Assembly | ||
| Screw not tightened to specification | Inspect, retighten to specification. | |
| Seal rings and bearings, groove damaged | Inspect for damage. Repair as required. | |
| Outside diameter or case bore, center support, damaged or leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: SOFT/SLIPPING 4-5 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 272 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TP sensor, EPC solenoid, MAF sensor | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required, clear codes, road test and rerun on-board diagnostics. | |
| 372 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| EPC, solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Forward modulator valve/EPC boost valve (207) pressure boost valve/main regulator valve (208), 4-5 shift valve (215), extension housing lube orifice, EPC blow-off valve, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: SOFT/SLIPPING 4-3 DOWNSHIFTS (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 229 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, EPC solenoid, TP sensor, SSB, SSC | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 329 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged, openings No. 100, 170 blocked | Inspect for damage. Repair as required. | |
| SSB, SSC, EPC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 3-4 shift valve (204), forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), 4-3 kickdown valve (211), manual low valve (212), 4-3 torque demand valve (213), extension housing lube orifice, EPC blow-off valve, spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Center Support Assembly | ||
| Screw not tightened to specification | Inspect, retighten to specification. | |
| Seal rings and bearings, groove damaged | Inspect for damage. Repair as required. | |
| Outside diameter or case bore, center support, damaged or leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
SHIFT CONCERNS: HARSH 1-2 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 232 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Repair as required. Clear codes, road test and rerun on-board diagnostics. | |
| 332 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| 1-2 shift valve (215), spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
SHIFT CONCERNS: HARSH 2-3
| Possible Component | Reference/Action | |
|---|---|---|
| 233 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, SSD | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required. Clear codes, road test and rerun on-board diagnostics. | |
| 333 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| 1-2 shift valve (203), spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
SHIFT CONCERNS: HARSH 3-4 SHIFT ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 234 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid, TP sensor | Carry out TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 334 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 3-4 shift valve (204) torque converter clutch (200), forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), thermostat bypass valve/cooler limit valve (216), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Center Support Assembly | ||
| Seal rings and bearings damaged | Inspect for damage. Repair as required. | |
| Outside diameter or case bore damaged or leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Torque Converter Clutch Assembly | ||
| Refer to routines 241/341. | ||
SHIFT CONCERNS: HARSH 4-5 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 274 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid, TP sensor | Carry out TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 374 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid, O-ring, solenoid struck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Torque converter clutch (200), 4-5 shift valve (215) forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), thermostat bypass valve/cooler limit valve (216), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Front Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Torque Converter Clutch Assembly | ||
| Refer to routines 241/341. | ||
SHIFT CONCERNS: HARSH 4-3 ONLY (AUTOMATIC)
| Possible Component | Reference/Action | |
|---|---|---|
| 235 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid, EPC solenoid, SSC solenoid | Carry out shift point and TCC tests. Run on-board diagnostics. Refer to INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 335 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC, EPC, SSC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Torque converter clutch (200), forward modulator valve/EPC boost valve (207), pressure boost valve/main regulator valve (208), 4-3 kickdown valve (211), manual low valve (212), 4-3 torque demand valve (213), thermostat bypass valve/cooler limit valve (216), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Torque Converter Clutch Assembly | ||
| Refer to routines 241/341. | ||
SHIFT CONCERNS: HARSH 3-2
| Possible Component | Reference/Action | |
|---|---|---|
| 236 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 336 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| 1-2 shift valve (203), sprint, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
| Direct Clutch Assembly | ||
| Clutch assembly burnt, worn, check ball leaking in clutch piston, piston seal rings damaged, friction or steel plates damaged | Carry out air pressure test. Inspect for damage. Repair as required. | |
TORQUE CONVERTER CLUTCH OPERATION CONCERNS: NO CLUTCH APPLY
| Possible Component | Reference/Action | |
|---|---|---|
| 240 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, ECT sensor, TSS sensor, TCC solenoida | Carry out TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 340 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Converter clutch control valve (201), thermostat bypass valve/cooler limit valve (216), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| TCC solenoid and valve (200), stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Torque Converter Clutch Assembly | ||
| Torque converter internal malfunction preventing lockup, piston application | Remove transmission. Inspect for damage. Install a new or remanufactured torque converter if required. | |
a Also refer to Routine No. 265.
TORQUE CONVERTER OPERATION CONCERNS: CLUTCH ALWAYS APPLIED/STALLS VEHICLE
| Possible Component | Reference/Action | |
|---|---|---|
| 241 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Low engine idle | Verify engine idle speed is within specification. | |
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid | Carry out TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Use scan tool to carry out Pinpoint Test. Repair as required, clear codes, road test and rerun on-board diagnostics. | |
| 341 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| TCC solenoid and valve (200), TCC control valve (201), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control, If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and result in further main control or transmission damage. | |
| Wrong components used in rebuild | Verify that correct components were used. | |
| Torque Converter Clutch Assembly | ||
| Torque converter internal malfunction preventing lockup piston application | Remove transmission. Inspect for damage. Install a new or remanufactured torque converter if required. | |
TORQUE CONVERTER CLUTCH CONCERNS: CYCLING/SHUDDER/CHATTER
| Possible Component | Reference/Action | |
|---|---|---|
| 242 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid, BBP sensor, TP sensor, RPM, TSS sensor, OSS sensor | Carry out TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required. Clear codes, road test and rerun on-board diagnostics. | |
| Speed control equipped vehicles | Evaluate with speed control off. | |
| 342 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Fluid contaminated | Inspect fluid for contamination. If contaminated, locate source of contamination. If burnt, inspect mechanical band, clutches. Repair as required. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| TCC solenoid and valve (200), converter clutch control valve (201), thermostat bypass valve/cooler limit valve (216), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front pump seal damage | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Torque Converter Clutch Assembly | ||
| End clearance (excessive), internal leakage, clutch material damage | Carry out end play check. Inspect and repair as required. | |
OTHER CONCERNS: SHIFT LEVER EFFORTS HIGH
| Possible Component | Reference/Action | |
|---|---|---|
| 251 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 351 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Brake Shift Interlock | ||
| System, solenoid damaged | Refer to BRAKE SYSTEM - GENERAL INFORMATION or STEERING SYSTEM - GENERAL INFORMATION . | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Case | ||
| Manual control outer lever damaged. Manual valve inner lever pin bent, damaged. Manual valve inner lever, spring rod damaged | Manual valve lever shaft retaining pin damaged. | |
| Adjust linkage and install manual valve lever shaft retaining pin. | ||
OTHER CONCERNS: EXTERNAL LEAKS
| Possible Component | Reference/Action | |
|---|---|---|
| 252 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 352 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Case | ||
| Case vent | Check the vent for free breathing. Repair as required. | |
| Seals/Gaskets | ||
| Leakage at gaskets, seals, etc. Refer to the leakage diagram for potential leak locations | Remove all traces of lubricant on exposed surfaces of transmission. Check the vent for free breathing. Operate transmission at normal temperatures and carry out fluid leakage check. Repair as required. | |
OTHER CONCERNS: DRIVEABILITY CONCERNS
| Possible Component | Reference/Action | |
|---|---|---|
| 253A - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Engine runs poor | Check engine tune-up. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis and testing. | |
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TCC solenoid | Carry out shift point tests in overdrive with the TC switch off. Refer to the shift point specification if out of specifications. Run on-board diagnostic and check for shift error codes. Carry out shift point and TCC tests. Re-run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 353A - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| 3-4 shift valve (215), spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Torque Converter Clutch Assembly | ||
| Torque converter one-way clutch slipping | Inspect one-way clutch. Install a new or remanufactured torque converter. | |
| Incorrect TCC solenoid used in rebuild | Inspect for correct TCC assembly. Install a new TCC solenoid as required. | |
OTHER CONCERNS: DRIVEABILITY CONCERNS, WRONG GEAR RATIO IN D, 2ND AND 1ST POSITIONS
| Possible Component | Reference/Action | |
|---|---|---|
| 253B - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, SSA, SSB, SSC, SSD | Carry out shift point and TCC tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required. Clear codes, road test and rerun on-board diagnostics. | |
| 353B - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| SSA, SSB, SSC, SSD solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| SSC solenoid and valve (215), spring, damaged, missing, misassembled, stuck, bore damaged (210, 202, 201) | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
OTHER CONCERNS: NOISE/VIBRATION - FORWARD OR REVERSE
| Possible Component | Reference/Action | |
|---|---|---|
| 254 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 354 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: pump assembly. | |
| Pump Assembly | ||
| Screws out of torque specification | Tighten screws to specification. | |
| Cross leaks | Inspect for damage. Repair as required. | |
| Front Pump seal worn or damaged | Inspect for damage. Repair as required. | |
| Seal on inner pump gear damaged | Inspect for damage. Repair as required. | |
| Front One-Way Clutch Assembly | ||
| One-way clutch damaged, worn, misassembled | Repair one-way clutch. | |
| Rear One-Way Clutch Assembly | ||
| One-way clutch damaged, worn, misassembled | Repair one-way clutch. | |
| Other | ||
| Transmission oil cooler lines, fill tube grounding | Relocate transmission oil cooler lines or fill tube correctly. | |
| Gear | ||
| Gear noise | Repair planetary gear assemblies. | |
| Torque Converter Clutch Assembly | ||
| Refer to routines 242/342. | ||
OTHER CONCERNS: ENGINE WILL NOT CRANK
| Possible Component | Reference/Action | |
|---|---|---|
| 255 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TR sensor | Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Use scan tool to carry out Pinpoint Test. Repair as required. Clear codes, road test and rerun on-board diagnostics. | |
| 355 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Pump Assembly | ||
| Seized | See the disassembly procedure. Repair as required. | |
| Flexplate | ||
| Damaged | Inspect for damage. Repair as required. | |
OTHER CONCERNS: NO PARK RANGE
| Possible Component | Reference/Action | |
|---|---|---|
| 256 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 356 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Park Mechanism | ||
| Park gear, parking pawl, parking pawl return spring, park or guide plate, parking pawl shaft, parking pawl actuating rod, manual lever, manual lever detent spring damaged, misassembled | Inspect for damage. Repair as required. | |
| Transfer case and linkages damaged | For transfer case and linkage diagnosis; refer to TRANSFER CASE . | |
| Four Wheel Drive (4WD) Applications | ||
| Transfer case and linkage damaged | For transfer case and linkage diagnosis; refer to TRANSFER CASE . | |
OTHER CONCERNS: TRANSMISSION OVERHEATING
| Possible Component | Reference/Action | |
|---|---|---|
| 257 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, TFT sensor, TCC solenoid | Carry out shift point and TCC test. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. | |
| 357 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible components: main control, TCC solenoid. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| TCC, solenoid stuck, damaged, O-ring damaged or out of bore | Inspect for damage. Carry out solenoid function test as listed in electrical routine. Repair as required. | |
| Thermostat bypass valve/cooler limit valve (216), spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Torque Converter Clutch Assembly | ||
| Seized torque converter one-way clutch | Refer to routines 240/340. | |
| Inspect torque converter one-way clutch. | ||
| Excessive slip detected | Install a new or remanufactured torque converter as required. Run on-board diagnostics. | |
| Other | ||
| Restriction in transmission oil cooler or tubes | Repair transmission oil cooler or tubes. | |
OTHER CONCERNS: NO ENGINE BRAKING IN 2ND POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 258 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 358 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible components: main control, coast clutch assembly. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Extension housing lube orifice, check ball A and C not seating or damaged, spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong part used in rebuild | Repair as required. | |
| Coast Clutch Assembly | ||
| Coast clutch damaged | Install a new coast clutch as required. | |
| Seal ring damaged | Inspect for damage. Repair as required. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
OTHER CONCERNS: NO ENGINE BRAKING IN 1ST POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 259 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 359 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Fluid | ||
| Incorrect level | Adjust to correct level. | |
| Shift Linkage | ||
| Cable and bracket damaged, misadjusted, TR sensor misadjusted | Inspect and repair as required. Verify transmission selector lever cable adjustment; refer to AUTOMATIC TRANSAXLE/TRANSMISSION EXTERNAL CONTROLS . Adjust transmission selector lever cable as necessary. After repairing transmission selector lever cable, verify the digital TR sensor is correctly adjusted. Adjust the digital TR sensor as necessary. | |
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Manual low valve (212), check ball E not seating correctly, spring, damaged, missing, misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong part used in rebuild | Inspect for correct part. Repair as required. | |
| Coast Clutch Assembly | ||
| Wrong part used in rebuild | Inspect parts. Repair as required. | |
| Overdrive clutch damaged | Install a new overdrive clutch as required. | |
| Seal rings damaged | ||
| Reverse Band | ||
| Burnt, damaged | Inspect for damage. Repair as required. | |
| Servo piston, seals, gasket or cover damaged | Inspect and install new piston, seals or gasket as required. | |
| Reverse Drum | ||
| One-way clutch damaged | Inspect for damage. Repair as required. | |
| Bearing damaged | Inspect for damage. Repair as required. | |
| Drum damaged | Inspect for damage. Repair as required. | |
| Rear One-Way Clutch Assembly | ||
| Rear one-way clutch damaged | Install new components as required. | |
OTHER CONCERNS: NO ENGINE BRAKING WITH OVERDRIVE CANCELED (IN 3RD AND 4TH)
| Possible Component | Reference/Action | |
|---|---|---|
| 260 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, SSD | Carry out shift point tests. Run on-board diagnostics. Refer to the INTRODUCTION - GASOLINE ENGINES . Carry out pinpoint tests using the scan tool. Clear codes, road test and rerun on-board diagnostics. Also check for engine braking in 1st and 2nda positions. | |
| 360 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Coast clutch solenoid and valve/converter clutch control valve (201), SSC solenoid, 3-4 shift solenoid (215), spring, damaged, missing misassembled, stuck, bore damaged | Inspect for damage. If damaged, install a new main control. If parts are missing, install new parts or main control. If misassembled, reassemble correctly. Do not stone, file or sand valves. This will remove the anodized finish and may result in further main control or transmission damage. | |
| Wrong component used in rebuild | Verify that correct components were used. | |
| Coast Clutch Assembly | ||
| Wrong part used in rebuild | Verify that correct components were used. | |
| Overdrive clutch damaged | Install new components as required. | |
| Seal rings damaged | Inspect for damage. Repair as required. | |
a No engine braking in O/D position with the TC switch off, 1st gear is a normal function.
OTHER CONCERNS: FLUID VENTING/FOAMING
| Possible Component | Reference/Action | |
|---|---|---|
| 261 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 361 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Vent blocked or damaged | Check vent for damage or blockage. Repair as required. | |
| Overfilled transmission | Check level and adjust as required. | |
| Fluid contaminated (antifreeze, water) | Check for contamination, locate source of contamination. Repair as required. | |
| Overheating | Refer to routines 257/357. | |
| Filter and seal assembly damaged or misassembled | Inspect filter and seal assembly for damage. Repair as required. | |
OTHER CONCERNS: SLIPS/CHATTERS IN 1ST POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 263 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 363 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Wrong components used in rebuild | Verify that correct components were used. | |
| Dirty or sticking main control valve body | Clean, repair or install a new main control valve body. | |
| Rear One-Way Clutch Assembly | ||
| Low/reverse one-way clutch damaged | Install a new rear one-way clutch and case. | |
OTHER CONCERNS: SLIPS/CHATTERS IN 2ND POSITION
| Possible Component | Reference/Action | |
|---|---|---|
| 264 - ELECTRICAL ROUTINE | ||
| No Electrical Concerns | ||
| 364 - HYDRAULIC/MECHANICAL ROUTINE | ||
| Incorrect Pressures | ||
| Incorrect band/clutch application pressures, line pressure high/low | Check line pressure at tap. Carry out line pressure and stall speed tests. Refer to the line pressure chart for specifications. If pressure is high/low, check the following possible component: main control. | |
| Main Control Assembly | ||
| Screw out of torque specification | Tighten to specification. | |
| Gasket damaged, off location | Inspect and install a new gasket. | |
| Separator plate damaged | Inspect for damage. Repair as required. | |
| Wrong components used in rebuild | Verify that correct components were used. | |
| Dirty or sticking main control valve body | Clean, repair or install a new main control valve body. | |
| Intermediate Band and Servo Assemblies | ||
| Band adjustment incorrect | Readjust to correct specification. | |
| Seal or piston, strut, lever, damaged | Inspect for damage. Repair as required. | |
| Friction elements worn damaged misassembled | Inspect for damage. Repair as required. | |
| Return spring wrong, damaged | Inspect for damage. Repair as required. | |
| Piston rod lever incorrect | Inspect for damage. Repair as required. | |
| Case bore damaged, leaking | Inspect for damage. Repair as required. | |
OTHER CONCERNS: FMEM - HARSH ENGAGEMENTS AND SHIFTS
| Possible Component | Reference/Action | |
|---|---|---|
| 265 - ELECTRICAL ROUTINE | ||
| Powertrain Control System | ||
| Operating in FMEM strategy. Electrical inputs/outputs, vehicle wiring harnesses, internal transmission wiring harnesses, PCM, EPC solenoid, OSS sensor, TR sensor, TCC solenoid, TFT sensor, TP sensor and MAF sensor, shift error detected (shift solenoid, TSS sensor, OSS sensor and internal hardware) | Run on-board diagnostic. Refer to the INTRODUCTION - GASOLINE ENGINES for diagnosis. Carry out pinpoint tests using the scan tool. Repair as required. Clear DTCs, road test and rerun Self-Test. | |
| 365 - HYDRAULIC/MECHANICAL ROUTINE | ||
| No Hydraulic/Mechanical Concerns | ||