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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 881 (Front Suspension - Rear Wheel Drive (RWD)) >> Removal And Installation >> Torsion Bar >> Removal

Torsion Bar: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure may result in major service expense. New parts must be installed with the same part number or an equivalent part if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the torsion bar cover plate bolts and the torsion bar cover plate.
    • To install, tighten to 55 Nm (41 lb-ft).
  3. NOTE: Before relieving the torsion bar tension, measure and record the measurement of the torsion bar adjustment bolt. This measurement will be used as the preset depth for the new torsion bar adjustment bolt during installation.
  4. Make preliminary adjustment references.
  5. Relieve the torsion bar tension.
    • Position the special tool and adapters.
    • Tighten the special tool until the torsion bar adjuster lifts off the adjustment bolt.
      Fig 1: Relieving Torsion Bar Tension Using SST
      GF0009669Courtesy of FORD MOTOR CO.
  6. CAUTION: The torsion bar adjustment bolt is coated with dry adhesive and must be replaced if it is backed off or removed. Failure to do so may cause the adjustment bolt to loosen during operation and cause a loss of vehicle alignment.
    Fig 2: Locating Torsion Bar Bolt & Support Nut
    GF0009670Courtesy of FORD MOTOR CO.
  7. Remove and discard the torsion bar adjustment bolt and support nut.
  8. Loosen the special tool until the tension is removed from the torsion bar.
    Fig 3: Removing Torsion Bar & Using Special Tool
    GF0009671Courtesy of FORD MOTOR CO.
  9. Remove the torsion bar in the following sequence.
    Fig 4: Removing Torsion Bar
    GF0009672Courtesy of FORD MOTOR CO.
    1. Mark the torsion bar and the adjuster for correct installation.
    2. Remove the torsion bar insulator plate.
    3. Grasp the torsion bar and pull it free from the lower arm.