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Torsion Bar: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the torsion bar into lower arm.
    Fig 1: Positioning Torsion Bar Into Lower Arm
    GF0009673Courtesy of FORD MOTOR CO.
  2. Install the torsion bar adjuster in the following sequence.
    Fig 2: Installing Torsion Bar
    GF0009672Courtesy of FORD MOTOR CO.
    1. Align the marks on the torsion bar and the torsion bar adjuster, then install the torsion bar adjuster.
    2. Position the torsion bar insulator plate.
  3. CAUTION: The torsion bar adjustment bolt is coated with dry adhesive and must be replaced if it is backed off or removed. Failure to do so may cause the adjustment bolt to loosen during operation and cause a loss of vehicle alignment.
    Fig 3: Identifying Special Tool
    GF0009674Courtesy of FORD MOTOR CO.
  4. Preload the torsion bar in the following sequence.
    1. Install the special tool and the adapters.
    • Tighten the special tool until the new adjustment bolt and nut can be installed.
    • Turn the adjustment bolt until the preliminary adjustment measurement (recorded length of the old adjustment bolt) is reached.
  5. Remove the special tool.
  6. Install the torsion bar cover plate and 4 retaining bolts.
    • Tighten to 55 Nm (41 lb-ft).
  7. Adjust the ride height. For additional information, refer to SUSPENSION SYSTEM - GENERAL INFORMATION article.
  8. Check and if necessary, align the front end. For additional information, refer to SUSPENSION SYSTEM - GENERAL INFORMATION article.