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Crankshaft Pulley: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If not secured within 4 minutes, the sealant must be removed and the sealing area cleaned. To clean the sealing area, use silicone gasket remover and metal surface prep. Follow the directions on the packaging. Failure to follow this procedure can cause future oil leakage.
  1. Apply silicone gasket and sealant to the Woodruff key slot on the crankshaft pulley.
  2. Using the special tool, install the crankshaft pulley.
    Fig 1: Installing Crankshaft Pulley Using Special Tool
    GF0009315Courtesy of FORD MOTOR CO.
  3. Using the special tool to hold the crankshaft pulley, install a new crankshaft pulley bolt and washer. Tighten the bolt in 2 stages.
    Fig 2: Holding Crankshaft Pulley Using Special Tool
    G03946937Courtesy of FORD MOTOR CO.
    • Stage 1: Tighten to 45 Nm (33 lb-ft).
    • Stage 2: Tighten an additional 85 degrees.
  4. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE article.
  5. Install the fan shroud. For additional information, refer to ENGINE COOLING article.