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Disassembly And Assembly

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the vacuum harness from the intake manifold, the exhaust gas recirculation (EGR) valve and the EGR vacuum regulator solenoid.
  2. Remove the bolts, the intake air control (IAC) valve and the gasket.
    • Discard the gasket.
    • To assemble, tighten to 11 Nm (8 lb-ft).
  3. Remove the bolts and the accelerator cable bracket.
    • To assemble, tighten to 10 Nm (89 lb-in).
  4. Remove the bolts, the stud bolt, the throttle body and the gasket.
    • Discard the gasket.
    • To assemble, tighten to 10 Nm (89 lb-in).
  5. Remove the bolts, the EGR valve and the gasket.
    • Discard the gasket.
    • To assemble, tighten to 20 Nm (15 lb-ft).
  6. Remove the stud bolt and the EGR vacuum regulator solenoid.
    • To assemble, tighten to 10 Nm (89 lb-in).
  7. To assemble, reverse the disassembly procedure.
    • Install new EGR valve, IAC valve and TB gaskets.
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