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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 874 (Engine - 3.0L (2V)) >> Disassembly And Assembly Of Subassemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Lubricate the valve stem with clean engine oil.
    Fig 1: Locating Valve
    GF0009273Courtesy of FORD MOTOR CO.
  1. Install the valve.
  2. NOTE: Lubricate the valve stem seal with clean engine oil.
    Fig 2: Locating Valve Stem Seal
    GF0009272Courtesy of FORD MOTOR CO.
  3. Install the valve stem seal.
  4. Install the valve spring and the valve spring retainer.
    Fig 3: Locating Valve Spring & Valve Spring Retainer
    GF0009271Courtesy of FORD MOTOR CO.
  5. Using the special tool, install the valve spring retainer keys.
    Fig 4: Removing Valve Spring Retainer Keys Using Special Tool (303-163)
    GF0009129Courtesy of FORD MOTOR CO.
  6. NOTE: Install a new exhaust manifold gasket, bolts and stud bolts.
  7. Install the exhaust manifold gasket, exhaust manifold, bolts and stud bolts.
    • Tighten in the sequence shown in 2 stages.
      Fig 5: Identifying Tightening Sequence Of Exhaust Manifold Bolts
      GF0009138Courtesy of FORD MOTOR CO.
      • Stage 1: Tighten to 10 Nm (89 lb-in).
      • Stage 2: Tighten to 23 Nm (17 lb-ft).