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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 873 (Engine - 2.3L) >> In-Vehicle Servicing >> Valve Seals >> Removal

Valve Seals: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan may cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the camshafts. For additional information, refer to Camshafts  in this article.
  3. CAUTION: If the camshafts and valve tappets are to be reused, mark the location of the valve tappets to make sure they are assembled in their original positions or the engine can be damaged.
    NOTE: The number on the valve tappets only reflects the digits that follow the decimal. For example, a tappet with the number 0.650 has the thickness of 3.650 mm.
  4. Remove and inspect the valve tappets. For additional information, refer to ENGINE SYSTEM - GENERAL INFORMATION article.
  5. WARNING: Always wear eye protection when servicing a vehicle. Failure to follow this instruction may result in serious personal injury.
    CAUTION: Use compressed air at 7 to 10 bars (100-150 psi). Do not disconnect the compressed air from the cylinder until the valve spring, valve spring retainer and valve spring retainer keys are installed, or the valve can fall into the cylinder.
  6. Remove the spark plug on the cylinder being serviced and connect the compressed air supply.
  7. NOTE: Place all parts in order to one side.
  8. Apply compressed air to the cylinder and remove the valve spring.
    • Using the special tools, compress the valve spring and remove the valve spring retainer keys, using some grease and a small screwdriver.
      Fig 1: Identifying Special Tools (303-300, 303-350, 303-472)
      G03897813Courtesy of FORD MOTOR CO.
    • Remove the valve spring retainer and the valve spring.
  9. Using the special tools, remove and discard the valve seal.
    Fig 2: Identifying Special Tools (303--468, 307--005)
    GF0008946Courtesy of FORD MOTOR CO.