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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 873 (Engine - 2.3L) >> In-Vehicle Servicing >> Oil Pan >> Removal

Oil Pan: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the engine cooling fan. For additional information, refer to ENGINE COOLING article.
  3. Remove the oil level indicator and tube. For additional information, refer to Oil Level Indicator and Tube  in this article.
  4. NOTE: Only the LH side of the engine will be raised.
  5. Remove the LH engine support insulator-to-engine bracket nuts.
  6. Install the special tool.
    Fig 1: Identifying Special Tools (303-D030)
    GF0008965Courtesy of FORD MOTOR CO.
  7. Install the special tool and raise the LH side of the engine approximately 25 mm (1 in).
    Fig 2: Identifying Special Tools (303-F072)
    GF0008966Courtesy of FORD MOTOR CO.
  8. Remove the drain plug and drain the engine oil. Install the drain plug when finished.
    • Tighten to 28 Nm (21 lb-ft).
  9. Detach the wiring harness retainers from the engine front cover.
  10. Remove the 4 engine front cover-to-oil pan bolts.
  11. Remove the transmission bracket-to-transmission bolts.
  12. Remove the 4 transmission-to-oil pan bolts.
  13. CAUTION: To prevent damage to the transmission, do not loosen the transmission-to-engine bolts more than 5 mm (0.19 in).
  14. Loosen the 7 transmission-to-cylinder block bolts 5 mm (0.19 in).
  15. Slide the transmission rearward 5 mm (0.19 in).
  16. NOTE: If necessary, lift the rear of the transmission to remove the oil pan.
  17. Remove the 13 oil pan bolts and the oil pan.
  18. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges, which make leak paths. Use a plastic scraping tool to remove all traces of old sealant.
  19. Clean the sealing surface with silicone gasket remover and metal surface prep. Observe all warnings and cautions and follow all application directions contained on the packaging of the silicone gasket remover and metal surface prep.