In-Vehicle Servicing: Flywheel: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: Engine balancing is not required. Balance weights should not be installed on the new flywheel.

NOTE: Special bolts are used for installation. Do not use standard bolts.

Inspect the pilot bearing. Install a new pilot bearing as necessary.
Position the flywheel.
Using the special tool, install the bolts in the sequence shown, in 3 stages.

Fig 1: Identifying Special Tool (303-103)
Courtesy of FORD MOTOR CO.
- Stage 1: Tighten to 50 Nm (37 lb-ft).
- Stage 2: Tighten to 80 Nm (59 lb-ft).
- Stage 3: Tighten to 112 Nm (83 lb-ft).
Install the clutch disc and the pressure plate. For additional information, refer to CLUTCH article.