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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 873 (Engine - 2.3L) >> Disassembly And Assembly Of Sub-Assemblies >> Cylinder Head >> Assembly

Cylinder Head: Assembly

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: If installing the original valves, make sure the valves are installed in the same position from which they were removed. Coat the valve stems with clean engine oil prior to installation.
  1. Install the valves.
  2. NOTE: Use the protector provided with the replacement kit to prevent damage to the valve seals.
    Fig 1: Identifying Special Tool (303-470)
    GF0008948Courtesy of FORD MOTOR CO.
  3. Lubricate the valve stems and guides with clean engine oil and, using the special tool, install the valve seals onto the cylinder head valve guides.
  4. Place the valve spring in position over the valve and install the valve spring retainer.
  5. Using the special tools, compress the valve spring and install the valve spring retainer keys.
    Fig 2: Compressing Valve Spring Using Special Tools (303-300, 303-350, 303-472)
    GF0009069Courtesy of FORD MOTOR CO.
  6. NOTE: Be sure to install the tappets in the same location as they were removed from.
  7. Install the 16 valve tappets.
  8. Install a new CHT sensor.
    • Tighten to 12 Nm (9 lb-ft).
  9. Install 4 new spark plugs.
    • Tighten to 15 Nm (11 lb-ft).
  10. Using a new gasket, install the EGR valve and the 2 bolts.
    • Tighten to 20 Nm (15 lb-ft).
  11. Using a new gasket, install the coolant outlet pipe and the 4 bolts.
    • Tighten to 10 Nm (89 lb-in).
  12. Install the engine lifting eyes and the bolts.
    • Tighten to 45 Nm (33 lb-ft).