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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 868 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear) >> In-Vehicle Servicing >> Drive Pinion Flange >> Removal

Drive Pinion Flange: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: The color on the rear face of the drive pinion nut is critical to this repair. Use the same color new drive pinion nut for installation. If a new collapsible spacer is installed, install the nut in the kit or damage to the component may occur.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. NOTE: The rear wheels and brake drums must be removed to prevent brake drag during drive pinion bearing preload adjustment.
  3. Remove the rear wheel and tire. For additional information, refer to WHEELS AND TIRES .
  4. Remove the rear brake drums. For additional information, refer to DRUM BRAKE .
  5. Fig 1: Locating Driveshaft Flange Bolts
    GF0000834Courtesy of FORD MOTOR CO.
    NOTE: Index-mark the driveshaft flange and pinion flange for correct alignment during installation.
  6. Remove the 4 driveshaft-to-pinion flange bolts.
  7. Fig 2: Disconnecting Driveshaft Flange Yoke From Pinion Flange
    G03878446Courtesy of FORD MOTOR CO.
    CAUTION: The driveshaft flange fits tightly on the rear axle pinion flange pilot. Never hammer on the driveshaft or any of its components to disconnect the driveshaft flange from the pinion flange. Pry only in the area shown with a suitable tool to disconnect the driveshaft flange from the pinion flange or damage to the component may occur.
  8. Using a suitable tool as shown, disconnect the driveshaft flange from the rear axle pinion flange.
  9. Fig 3: Rotating Pinion Gear
    GF0000817Courtesy of FORD MOTOR CO.
  10. Install a N.m (lb-in) torque wrench on the nut and record the torque necessary to maintain rotation of the pinion through several revolutions.
  11. Fig 4: Holding Pinion Flange Using Special Tool
    G03878592Courtesy of FORD MOTOR CO.
  12. Using the special tool, hold the pinion flange and remove and discard the nut.
  13. Fig 5: Placing Index Marks On Pinion Flange
    GF0000818Courtesy of FORD MOTOR CO.
  14. Index-mark the pinion flange and the drive pinion stem for correct alignment during installation.
  15. Fig 6: Removing Pinion Flange Using Special Tool
    G03878593Courtesy of FORD MOTOR CO.
  16. Using the special tool, remove the pinion flange.