Differential Housing Cover: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The machined surfaces on the differential housing and the differential housing cover must be clean and free of oil before applying the silicone sealant. Cover the inside of the rear axle prior to cleaning the machined surface to prevent contamination.

Clean the gasket mating surfaces.

Fig 1: Applying Sealer To Cover

Courtesy of FORD MOTOR CO.

NOTE: Install the differential housing cover within 15 minutes of applying the silicone, or it will be necessary to apply new sealant.

Apply a continuous bead of silicone sealant to the differential housing cover.

Fig 2: Identifying Differential Housing Cover Bolts

Courtesy of FORD MOTOR CO.

NOTE: If possible, allow one hour before filling the axle with lubricant to allow the silicone sealant to cure.

Install the differential housing cover and the 10 bolts.
- Tighten to 45 Nm (33 lb-ft).

Fig 3: Locating Fill Plug (With Fill Specification)

Courtesy of FORD MOTOR CO.

NOTE: When filling a Traction-Lok® axle with new lubricant, first fill the axle with 118 ml (4 oz) of friction modifier.

NOTE: Service refill capacities are determined by filling the rear axle to the level shown.

Remove the filler plug, fill the rear axle with approximately 2.4L (5 pt) of rear axle lubricant and install the fill plug.
- Tighten to 52 Nm (38 lb-ft).