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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 868 (Rear Drive Axle/Differential - Ford 8.8-Inch Ring Gear) >> In-Vehicle Servicing >> Axle Shaft >> Installation

Axle Shaft: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the lip of the wheel bearing oil seal with grease.
  2. Fig 1: Installing Axle Shaft
    GF0003062Courtesy of FORD MOTOR CO.
    NOTE: Do not damage the wheel bearing oil seal.
  3. Install the axle shaft.
  4. Fig 2: Installing Axle Shaft U-Washer
    GF0003063Courtesy of FORD MOTOR CO.
    NOTE: Do not damage the rubber O-ring in the U-washer groove.
  5. Install the U-washer.
    1. Position the U-washer on the button end of the axle shaft.
    2. Pull the axle shaft outward.
  6. Fig 3: Identifying Differential Pinion Shaft Lock Bolt
    GF0003064Courtesy of FORD MOTOR CO.
    NOTE: If a new bolt is unavailable, coat the bolt threads with threadlock prior to installation.
  7. Install the differential pinion shaft.
    • Align the bolt hole in the differential pinion shaft with the bolt hole in the case.
    • Install the new pinion shaft lock bolt.
      • Tighten to 30 Nm (22 lb-ft).
  8. Install the brake drum. For additional information, refer to DRUM BRAKE .
  9. Install the differential housing cover and fill the differential housing with the specified lubricant. For additional information, refer to Differential Housing Cover .
  10. Install the rear wheel and tire. For additional information, refer to WHEELS AND TIRES .