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Differential Carrier: Installation

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: View Of Differential Assembly In Axle Housing
GF0000841Courtesy of FORD MOTOR CO.
  1. Position the differential assembly in the axle housing.
  2. Install the originally removed differential bearing shim on the LH side.
  3. Fig 2: Identifying LH Differential Bearing Cap And Bolts
    GF0000842Courtesy of FORD MOTOR CO.
    NOTE: Apply pressure toward the LH side to make sure the LH differential bearing cap is seated.
  4. Install the LH differential bearing cap and loosely install the 2 differential bearing cap bolts.
  5. Fig 3: Identifying Differential Bearing Shim
    GF0000843Courtesy of FORD MOTOR CO.
  6. Install the original differential bearing shim on the RH side.
  7. Fig 4: Seating Differential Bearing Shims Using Special Tool
    G03878620Courtesy of FORD MOTOR CO.
  8. Using the special tool, fully seat the differential bearing shims.
  9. Fig 5: Identifying Differential Bearing Cap And Differential Bearing Cap Bolts
    G03878679Courtesy of FORD MOTOR CO.
  10. Install the RH side differential bearing cap and tighten the 4 LH side and RH side differential bearing cap bolts.
    • Tighten to 112 Nm (83 lb-ft).
  11. Fig 6: Rotating Differential Assembly
    GF0000844Courtesy of FORD MOTOR CO.
  12. Rotate the differential assembly to make sure it rotates freely.
  13. Measure the ring and pinion backlash.
  14. Install the axle shafts. For additional information, refer to Axle Shaft .