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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 865 (Front Disc Brake System) >> Removal And Installation >> Front Brake Pads >> Removal

Front Brake Pads: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For additional information, see product Material Safety Data Sheet (MSDS). For 24-hour MEDICAL EMERGENCY INFORMATION on Ford/Motorcraft products call: 1-800-959-3673 (FORD). Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Check the brake fluid level in the brake master cylinder reservoir.
    • If required, remove the fluid until the brake master cylinder reservoir is half full.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  3. CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
    CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
  4. Remove the 2 brake caliper guide pin bolts and position the caliper aside.
    • Support the caliper using mechanic's wire.
  5. NOTE: Do not remove the anchor pins unless installing new pins.
  6. Inspect the anchor plate guide pins. They should slide in and out of the anchor plates with no binding. Check the boots for cracks or tears. If the pins do not slide easily or the boots are cracked or torn, install new boots and pins. Lubricate the pins using silicone brake caliper grease.
  7. CAUTION: Install new brake pads if they are worn past the specified thickness above the metal backing plate or rivets. Install new brake pads in complete axle sets.
  8. Inspect the brake pads for wear and contamination. For additional information, refer to the diagnosis and testing portion of BRAKE SYSTEM - GENERAL INFORMATION article.
  9. Inspect the brake disc. Machine or install a new front brake disc as necessary. For additional information, refer to the diagnosis and testing portion of BRAKE SYSTEM - GENERAL INFORMATION article.