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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 865 (Front Disc Brake System) >> Removal And Installation >> Front Brake Caliper >> Removal

Front Brake Caliper: Removal

WARNING: This page is about a different car, the 2007 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 motor vehicle brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For additional information, see product Material Safety Data Sheet (MSDS). For 24-hour MEDICAL EMERGENCY INFORMATION on Ford/Motorcraft products call: 1-800-959-3673 (FORD). Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the brake caliper flow bolt and position the brake hose aside.
    • Discard the 2 copper washers.
    • Plug the brake hose.
  3. CAUTION: Do not pry in the caliper sight hole to retract the pistons as this can damage the pistons and boots.
  4. Remove the 2 brake caliper guide pin bolts and the brake caliper.
    • If leaks or damaged boots are found, install a new disc brake caliper.