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Shift Control Housing: Disassembly

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
  1. Place the shift control housing on a bench and support the housing using 4x4 blocks of wood.
  2. Fig 1: Locating Shift Control Housing
    GF0003921Courtesy of FORD MOTOR CO.
  3. Remove the 3 lower gearshift lever bolts and the lower gearshift lever.
  4. Fig 2: Locating Lower Gearshift Lever
    GF0003922Courtesy of FORD MOTOR CO.
  5. Remove the reverse lamp switch and pin.
  6. Fig 3: Locating Reverse Lamp Switch And Pin
    GF0003923Courtesy of FORD MOTOR CO.
  7. Rotate the shift control housing and support the housing with a block of wood.
  8. Fig 4: Locating Shift Control Housing
    GF0003924Courtesy of FORD MOTOR CO.
  9. Remove and discard the shift gate spring pins.
  10. Fig 5: Locating Shift Gate Spring Pins
    GF0003925Courtesy of FORD MOTOR CO.
  11. Remove the rubber service bore plugs.
  12. Remove and discard the shift fork spring pins.
  13. Fig 6: Locating Rubber Service Bore Plugs
    GF0003926Courtesy of FORD MOTOR CO.
    WARNING: Wear safety glasses while carrying out the shift rail removal procedure.
    CAUTION: Carry out the following shift rail removal procedures with great care. Cover the lockball and friction device bores and spring seats with a clean cloth held firmly into place during shift rail removal. Failure to cover bores can result in component loss when the ball/friction device and spring forcefully leave their installed positions.
    NOTE: When removing the shift rails, collect and separate the interlock pins to make sure of installation into their original locations.
  14. Remove the 1st/2nd gear shift gate.
  15. Fig 7: Locating 1st/2nd Gear Shift Gate
    GF0003927Courtesy of FORD MOTOR CO.
  16. Using a suitable punch in the spring pin bore, remove the 1st/2nd gear shift rail.
  17. Fig 8: Locating 1st/2nd Gear Shift Rail
    GF0003928Courtesy of FORD MOTOR CO.
  18. Using a suitable punch in the spring pin bore, remove the 3rd/4th gear shift gate and the 3rd/4th shift rail.
  19. Fig 9: Locating 3rd/4th Gear Shift Gate And 3rd/4th Shift Rail
    GF0003929Courtesy of FORD MOTOR CO.
  20. Remove the 1st/2nd gear shift fork and the 3rd/4th shift fork.
  21. Fig 10: Locating Shift Forks
    GF0003930Courtesy of FORD MOTOR CO.
  22. Using a suitable punch in the spring pin bore, remove the 5th/reverse shift gate and the 5th/6th reverse shift rail.
  23. Fig 11: Locating 5th/Reverse Shift Gate And 5th/6th Reverse Shift Rail
    GF0003931Courtesy of FORD MOTOR CO.
  24. Remove the 3 gear selector interlock sleeve bolts and the gear selector interlock sleeve.
  25. Fig 12: Locating Gear Selector Interlock Sleeve And Bolts
    GF0003932Courtesy of FORD MOTOR CO.
  26. Remove the detent check balls and springs.
  27. Fig 13: Locating Detent Check Balls And Springs
    GF0003933Courtesy of FORD MOTOR CO.
  28. Remove the detents and springs, then the lockpins.
Fig 14: Locating Detents, Springs And Lockpins
GF0003934Courtesy of FORD MOTOR CO.