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Exhaust Manifold - LH: Installation

WARNING: This page is about a different car, the 2007 Ford Pickup. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These may cause scratches and gouges resulting in leak paths. Use a plastic scraper to clean the sealing surfaces.
  1. Clean the sealing surfaces with metal surface prep.
  2. Install 8 new exhaust manifold-to-cylinder head studs.
    • Tighten to 12 Nm (9 lb-ft).
  3. NOTE: Install a new exhaust manifold gasket and new nuts.
  4. Position the gaskets and the LH exhaust manifold and tighten the nuts in the sequence shown.
    • Tighten to 25 Nm (18 lb-ft).
  5. Fig 1: Identifying Tightening Sequence Of LH Exhaust Manifold Bolts
    GF0002633Courtesy of FORD MOTOR CO.
  6. Install the EGR system module-to-exhaust manifold tube.
    • Tighten to 40 Nm (30 lb-ft).
  7. Position the Y-pipe flange and install the 2 nuts.
    • Tighten to 40 Nm (30 lb-ft).
  8. Install the LH inner fenderwell. For additional information, refer to FRONT END BODY PANELS article.