Halfshaft Handling
WARNING: This page is about a different car, the 2006 Mercury Milan, 2006 Lincoln Zephyr, and 2006 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Never pick up or hold the halfshaft only by the inboard or outboard CV joint.
Handle all halfshaft components carefully during removal and installation and during various component disassembly and assembly procedures.
- Do not overangle the CV joints.
- Damage will occur to an assembled inboard CV joint if it is overplunged outward from the joint housing.
- Never use a hammer to remove or install the halfshafts from the front hub.
- Never use the halfshaft assembly as a lever to position other components. Always support the free end of the halfshaft.
- Do not allow the boots to contact sharp edges or hot exhaust components.
- Handle the halfshaft only by the interconnecting shaft to avoid pull-apart and potential damage to the CV joints.
- Do not drop assembled halfshafts. The impact will cut the boots from the inside without evidence of external damage.
- Do not remove the outer CV joint by pulling on the interconnecting shaft.
- Inspect all machined surfaces and splines for damage.