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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 557 (Hydraulic Brake System Actuation) >> Removal And Installation >> Brake Pedal and Bracket - Adjustable

Brake Pedal and Bracket - Adjustable

WARNING: This page is about a different car, the 2006 Mercury Montego, 2006 Ford Freestyle, and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Adjustable pedal assembly shown, fixed pedal assembly similar.
Fig 1: Brake Pedal & Bracket - Adjustable Replacement Components With Torque Specifications
G04655479Courtesy of FORD MOTOR CO.
  1. If equipped with adjustable pedals, make sure they are in the full forward position.
  2. Remove the steering column. For additional information, refer to REMOVAL AND INSTALLATION .
  3. Disconnect the electrical connectors from the brake pedal assembly.
  4. CAUTION: The brake pedal must be connected to the brake booster rod and in the AT-REST position before removing or installing this switch or damage to the switch will occur.
    Fig 2: Removing Stoplamp Switch
    G04655480Courtesy of FORD MOTOR CO.
  5. Remove the stoplamp switch.
  6. CAUTION: The brake pedal must be connected to the brake booster rod and in the AT-REST position before removing or installing this switch or damage to the switch will occur.
    Fig 3: Removing Speed Control Deactivator Switch
    G04655481Courtesy of FORD MOTOR CO.
  7. If equipped, remove the speed control deactivator switch.
  8. Remove the redundant self-locking clip retainer and the self-locking clip.
  9. Remove the booster rod and washer from the brake pedal.
  10. Remove the 4 brake booster nuts.
    • To install, tighten to 25 N.m (18 lb-ft).
  11. Position the brake booster forward enough to allow the brake booster studs to clear the brake pedal assembly.
  12. Remove the lower brake pedal bracket bolt, under the accelerator pedal, from the brake pedal bracket assembly.
    • To install, tighten to 25 N.m (18 lb-ft).
  13. Remove the upper 2 brake pedal bracket bolts from the brake pedal bracket assembly.
    • To install, tighten to 25 N.m (18 lb-ft).
  14. Disconnect the vehicle electrical harness locators and remove the brake pedal bracket assembly from the vehicle.
  15. To install, reverse the removal procedure.