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Leakage Inspection: Notes

WARNING: This page is about a different car, the 2006 Mercury Montego and 2006 Ford Five Hundred. However, it is still accessible from the selected car via links, so may be relevant.
SPECIAL TOOL(S)

G04657283Courtesy of FORD MOTOR CO.
100W/12 Volt DC UV Lamp
164-R0751
MATERIAL SPECIFICATIONS

Item Specification
Motorcraft Premium Automatic Transmission Fluid
XT-8-QAW (US); CXT-8-LAW12 (Canada)
WSS-M2C924-A
Automatic Transmission/Power Steering Dye
164-R3701 or equivalent
-
CAUTION: Do not try to stop the fluid leak by increasing the torque beyond specifications. This may cause damage to the case threads.

Use EXTERNAL FLUID LEAKS REFERENCE TABLE  to inspect and correct any external transmission fluid leaks.

External Fluid Leaks 

EXTERNAL FLUID LEAKS REFERENCE TABLE

Description Action
Leaks at the fluid pan to case Re-seal fluid pan with sealer
Filler plug leaks Install a new plug
Fluid cooler or fittings leaking Tighten fittings to specification or install new fluid cooler tubes. Refer to REMOVAL AND INSTALLATION .
Fluid cooler nut to case fitting leaking Inspect for damage or missing O-ring seals. Tighten to specification, install new fluid cooler tubes or install new O-rings. Refer to REMOVAL AND INSTALLATION .
Leaks at the fluid cooler Inspect the fluid cooler for damage, if damaged install a new fluid cooler. Refer to REMOVAL AND INSTALLATION .
Leaks at the manual control lever seal Install a new manual control seal.
Leaks at the solenoid body harness connector Install a new solenoid body harness connector O-ring seal, either on the harness end or the solenoid body.