Piston Pin to Bore Diameter

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

WARNING: Cover the end of the pin bore with a hand or shop rag when removing the retainer ring, since it has a tendency to spring out. Wear eye protection. Failure to follow instructions may result in personal injury.

NOTE: Piston and piston pins are a matched set and should not be interchanged.

Measure the piston pin bore diameter in 2 directions on each side. Verify the diameter is within specification.
- If out of specification, install new components as necessary. Refer to ENGINE - 5.4L (3V) -- F250-F550 SUPER DUTY PICKUPS , ENGINE - 6.0L DIESEL -- F250-F550 SUPER DUTY PICKUPS or ENGINE - 6.8L (3V) -- F250-F550 SUPER DUTY PICKUPS for appropriate procedure.
  
  Fig 1: Identifying Piston Pin Retainer Ring
  Courtesy of FORD MOTOR CO.
  
  Fig 2: Identifying Directions For Measuring Piston Pin Bore Diameter
  Courtesy of FORD MOTOR CO.