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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 428 (Front Disc Brake System -- F250-F550 Super Duty) >> Removal And Installation >> Front Brake Pads >> Removal

Front Brake Pads: Removal

WARNING: This page is about a different car, the 2006 Ford Pickup, 2006 Ford F550 Super Duty, 2006 Ford F450 Super Duty, and 2006 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Check the brake fluid level in the brake master cylinder reservoir.
    • If required, remove the fluid until the brake master cylinder reservoir is half full.
  2. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
    3. CAUTION: Do not pry in the caliper sight hole to retract the pistons, as this can damage the pistons and boots.
    CAUTION: Do not allow the brake caliper to hang from the brake caliper flexible hose. Use a suitable tool to support the brake caliper.
  3. Remove the 2 brake caliper bolts and position the caliper aside.
    4. CAUTION: Install new brake pads if they are worn past the specified thickness above the metal backing plates. Install new brake pads in complete axle sets.
  4. Remove the 2 brake pads and inspect for wear or contamination. If equipped, remove the 4 retraction clips.
    • Discard the retraction clips.
    • Inspect the brake pads for wear and contamination.
  5. Measure the front brake disc thickness.
    • Install a new front brake disc if it is not within specification. Refer to BRAKE DISC .
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