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Pinpoint Test F: The Air Conditioning (A/C) Is Always On

WARNING: This page is about a different car, the 2006 Mercury Mariner and 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. F1 USE THE RECORDED DTCs FROM THE PCM SELF-TEST 
    • Using the recorded results from the PCM self-test:
    • Is DTC P0645, P1459 or P1464 retrieved? 

    Yes:  REFER to INTRODUCTION -- HYBRID ESCAPE & HYBRID MARINER article to continue diagnosis.

    No:  GO to  F2.

  2. F2 CHECK THE FUNCTION SELECTOR SWITCH 
    • Key in OFF position.
    • Disconnect: Function Selector Switch C294a.
    • Carry out the function selector switch component test. Refer to the COMPONENT TESTS .
    • Is the function selector OK? 

    Yes:  GO to  F3.

    No:  INSTALL a new function selector. REFER to REMOVAL AND INSTALLATION . TEST the system for normal operation.

  3. F3 CHECK FOR A FALSE INPUT SIGNAL TO THE PCM 
    • Disconnect: PCM C175b.
    • Key in ON position.
    • Measure the voltage between PCM and ground as follows:
      PINOUT REFERENCE TABLE

      PCM Connector-Pin Circuit
      C175b-2 3053 (YE/LG)
      C175b-3 1398 (PK/WH)
      C175b-15 348 (VT)
    • Is any voltage present? 

    Yes:  REPAIR the circuit(s) in question. TEST the system for normal operation.

    No:  GO to  F4.

  4. F4 CHECK FOR A SHORTED A/C CLUTCH RELAY 
    • Key in OFF position.
    • Connect: PCM C175b.
    • Connect: Function Selector Switch C294a.
    • Disconnect: A/C Clutch Relay C1008.
    • Start the vehicle and observe the A/C compressor.
    • Is the A/C compressor operating? 

    Yes:  GO to  F5.

    No:  INSTALL a new A/C clutch relay. TEST the system for normal operation.

  5. F5 CHECK CIRCUIT 321 (GY/WH) FOR A SHORT TO VOLTAGE 
    • Measure the voltage between A/C clutch relay C1008-5, circuit 321 (GY/WH), harness side and ground.
      Fig 1: Checking Circuit 321 (GY/WH) For Short To Voltage
      G04621531Courtesy of FORD MOTOR CO.
    • Is any voltage present? 

    Yes:  REPAIR the circuit. TEST the system for normal operation.

    No:  CHECK the clutch air gap. REFER to CLIMATE CONTROL SYSTEM - GENERAL INFORMATION AND DIAGNOSTICS .