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Differential - 4WD: Assembly

WARNING: This page is about a different car, the 2006 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using a suitable press, install a new differential side bearing. Only use the inner bearing race to install.
    Fig 1: Installing Differential Side Bearing
    G04621062Courtesy of FORD MOTOR CO.
  2. Install the VSS drive gear.
  3. Install the spacer.
  4. Using a suitable press, install a new differential side bearing. Only use the inner bearing race to install.
    Fig 2: Installing Differential Side Bearing
    G04621063Courtesy of FORD MOTOR CO.
  5. Install the final drive gear.
  6. Install the 10 final drive gear bolts.
    • Tighten in the sequence shown to 120 Nm (89 lb-ft).
      Fig 3: Installing Final Drive Gear Bolts With Tightening Sequence
      G04621064Courtesy of FORD MOTOR CO.
  7. Install the reduction gear.
  8. Install the 10 reduction gear bolts.
    • Tighten in the sequence shown to 96 Nm (71 lb-ft).
      Fig 4: Installing Reduction Gear Bolts With Tightening Sequence
      G04621065Courtesy of FORD MOTOR CO.