Driveshaft Universal Joint - Double Cardan, GKN: Assembly

WARNING: This page is about a different car, the 2005 Ford Pickup, 2005 Ford F550 Super Duty, 2005 Ford F450 Super Duty, and 2005 Ford Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.

Position the spider in the driveshaft end yoke, and position the bearing cup on the spider trunion.

Fig 1: Positioning Bearing Cup On Spider Trunion
Courtesy of FORD MOTOR CO.
Using the special tool, press the bearing cup far enough into the driveshaft end yoke to place the opposite bearing cup on the spider trunion.

Fig 2: Pressing Bearing Cup Into Driveshaft End Yoke
Courtesy of FORD MOTOR CO.
Position the opposite bearing cup on the spider trunion.

Fig 3: Positioning Bearing Cup On Spider Trunion
Courtesy of FORD MOTOR CO.
Using the special tool, press the bearing cup to just below the snap ring groove.

Fig 4: Pressing Bearing Cup To Just Below Snap Ring Groove
Courtesy of FORD MOTOR CO.
Install the new snap ring.
Using the special tool, press the opposite bearing cup to just below the snap ring groove.

Fig 5: Pressing Bearing Cup
Courtesy of FORD MOTOR CO.
Install the new snap ring.

NOTE: Align the index marks made during disassembly.

Position the driveshaft center yoke on the spider.
Using the special tool, press the bearing cups into position.
- Install the snap rings.
  
  Fig 6: Pressing Bearing Cups Into Position
  Courtesy of FORD MOTOR CO.
Install the original spring.

Fig 7: Installing Spring
Courtesy of FORD MOTOR CO.

NOTE: Align the index marks made during disassembly.

Fig 8: Positioning Remaining Spider, Centering Flange Yoke And Bearing Cup

Courtesy of FORD MOTOR CO.

Position the remaining spider, the centering flange yoke and the bearing cup.
Using the special tool, press the bearing cup far enough into the yoke to place the opposite bearing cup on the spider trunion.

Fig 9: Pressing Bearing Cup Into Yoke
Courtesy of FORD MOTOR CO.
Position the opposite bearing cup on the spider trunion.

Fig 10: Positioning Opposite Bearing Cup On Spider Trunion
Courtesy of FORD MOTOR CO.
Using the special tool, press the bearing cup to just below the snap ring groove.

Fig 11: Pressing Bearing Cup To Just Below Snap Ring Groove
Courtesy of FORD MOTOR CO.
Install the snap ring.
Using the special tool, press the opposite bearing cup to just below the snap ring groove.

Fig 12: Pressing Opposite Bearing Cup
Courtesy of FORD MOTOR CO.
Install the snap ring.
Position the bearing cup on the spider trunion in the centering flange yoke.

Fig 13: Positioning Bearing Cup On Spider Trunion In Centering Flange Yoke
Courtesy of FORD MOTOR CO.
Using the special tool, press the bearing cup into position.

Fig 14: Pressing Bearing Cup Into Position
Courtesy of FORD MOTOR CO.

CAUTION: The assembly requires centering to install the final bearing cup, due to spring pressure.

NOTE: Position the jaws of the special tool into the driveshaft center yoke bearing cup bores.

Fig 15: Positioning Jaws Of Special Tool To Center The Spider Trunion In The Bore

Courtesy of FORD MOTOR CO.

With the special tools in position, hand-tighten the Differential Bearing Remover to center the spider trunion in the bore.
Using the special tool, install the final bearing cup.
- Remove the special tools.
  
  Fig 16: Installing Final Bearing Cup
  Courtesy of FORD MOTOR CO.

NOTE: If necessary, tap the yokes with a soft-faced hammer to seat the bearing cups.

Fig 17: Installing Snap Rings

Courtesy of FORD MOTOR CO.

Install the remaining snap rings.
Move the end yoke through the working angles to verify freedom of movement.

Fig 18: Inspecting End Yoke
Courtesy of FORD MOTOR CO.