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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 248 (Hydraulic Brake System Actuation) >> Removal And Installation >> Brake Master Cylinder >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2006 Mercury Grand Marquis and 2006 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Use of any other than approved DOT 3 brake fluid will cause permanent damage to brake components and will render the brakes inoperative. Failure to follow these instructions may result in personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in personal injury.
CAUTION: Brake fluid is harmful to painted and plastic surfaces. If brake fluid is spilled onto a painted or plastic surface, immediately wash it with water.
  1. Disconnect the brake tube fittings from the master cylinder.
    • To install, tighten to 17 Nm (13 lb-ft).
  2. Disconnect the brake fluid level switch connector.
  3. Remove the 2 brake master cylinder nuts.
    • To install, tighten to 28 Nm (21 lb-ft).
  4. Remove the wiring harness bracket and position aside.
    Fig 1: Removing Wiring Harness Bracket
    G04583197Courtesy of FORD MOTOR CO.
  5. Remove the brake master cylinder.
  6. To install, reverse the removal procedure.