Differential Seals - RH: Installation

WARNING: This page is about a different car, the 2011 Mercury Milan, 2011 Lincoln MKZ, and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.

Using the Differential Seal RH and LH Installer (two sided tool eCVT) and Driver 32 Inch Handle, install the RH differential seal.

Fig 1: Installing RH Differential Seal Using Differential Seal RH And LH Installer And Driver 32 Inch Handle
Courtesy of FORD MOTOR CO.
Install the intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS article.

NOTE: Inspect the plug and washer for damage and install a new plug if necessary.

Fig 2: Locating Drain Plug

Courtesy of FORD MOTOR CO.

Clean the drain plug threads and install the drain plug.
- Tighten to 40 Nm (30 lb-ft).
Remove the fill plug on the side of the transaxle.

Fig 3: Locating Fill Plug On Transaxle
Courtesy of FORD MOTOR CO.
Fill the transaxle with clean transmission fluid as specified until the level reaches the bottom of the fill plug hole.

NOTE: Clean the area around the fill plug removing transmission fluid that may have spilled on the transaxle case.

NOTE: Inspect the plug and washer for damage and install a new plug if necessary.

Fig 4: Locating Fill Plug

Courtesy of FORD MOTOR CO.

Install the fill plug.
- Tighten to 40 Nm (30 lb-ft).

NOTE: The check and fill plug is located on the left side of the transaxle near the front.

NOTE: The transmission fluid is checked and filled by removing the fill plug and adding transmission fluid to the bottom of the fill plug hole.

Start the engine and check for correct forward and reverse operation.
Install the underbody cover and 7 screws.

Fig 5: Locating Underbody Cover Mounting Screws

Courtesy of FORD MOTOR CO.