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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 2057 (Automatic Transaxle - AISIN Aw21) >> In-Vehicle Repair >> Manual Control Lever Shaft and Seal >> Installation

Manual Control Lever Shaft and Seal: Installation

WARNING: This page is about a different car, the 2011 Lincoln MKZ and 2011 Ford Fusion. However, it is still accessible from the selected car via links, so may be relevant.
  1. Using the Shift Shaft Fluid Seal Installer, install the manual control lever seal.
    Fig 1: Installing Manual Control Lever Seal Using The Shift Shaft Fluid Seal Installer
    G07786040Courtesy of FORD MOTOR CO.
  2. Verify that the manual lever position markings are aligned. Markings should indicate that the manual lever is in the OVERDRIVE position.
    Fig 2: Locating Manual Lever Position Markings
    G07786041Courtesy of FORD MOTOR CO.
  3. Install the TCM.
    • Tighten to 24 Nm (18 lb-ft).
    Fig 3: Locating TCM Mounting Bolts
    G07786042Courtesy of FORD MOTOR CO.
  4. Install the manual control lever.
    Fig 4: Locating Manual Control Lever
    G07786043Courtesy of FORD MOTOR CO.
  5. Install the manual control lever nut.
    • Tighten to 12 Nm (106 lb-in).
    Fig 5: Locating Manual Control Lever Nut
    G07786044Courtesy of FORD MOTOR CO.
  6. Connect the TCM electrical connector.
    Fig 6: Locating TCM Electrical Connector
    G07786045Courtesy of FORD MOTOR CO.
  7. NOTE: Support the underside of the manual control lever when installing the selector lever cable or damage to the manual control lever or shaft may occur.
    Fig 7: Locating Selector Lever Cable End
    G07786046Courtesy of FORD MOTOR CO.
  8. Connect the selector lever cable end.
  9. Install the ACL assembly. For additional information, refer to INTAKE AIR DISTRIBUTION & FILTERING - 3.5L -- FUSION & MKZ article.
  10. Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING & CABLES -- FUSION, MILAN & MKZ article.
  11. Check for correct vehicle operation.