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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 2027 (Sunroof - Roof Opening Panel) >> Removal And Installation >> Roof Opening Panel Trim - Side >> Installation

Roof Opening Panel Trim - Side: Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: For additional urethane adhesive guidelines, refer to the manufacturer's installation information.
    NOTE: Avoid scratching the painted surfaces. For minor scratches or exposed metal, see the manufacturer's recommendations.
    Fig 1: Triming Urethane Adhesive Leaving No More Than 0.5 mm (0.01 in) Base Of Original Equipment Urethane Adhesive Along Roof Opening Module Surface
    G06286155Courtesy of FORD MOTOR CO.
  1. Using an appropriate tool, trim the urethane adhesive leaving no more than 0.5 mm (0.01 in) base of original equipment urethane adhesive along the roof opening module surface.
  2. NOTE: Make sure the water channel is free from any foreign material.
  3. Using a soft brush or vacuum, remove any dirt or foreign material from the roof opening panel module.
  4. NOTE: Be sure to use the same brand of cure-rate products for the urethane adhesive and primer. Do not mix different brands of urethane adhesive and primer. Incompatible products can result in seal failure. Refer to the MATERIALS CHART .
    Fig 2: Identifying Urethane Adhesive Applicator Tip Cut Specification
    G06286162Courtesy of FORD MOTOR CO.
  5. Cut the urethane adhesive applicator tip to the specification.
  6. NOTE: Use either a high-ratio, electric or battery-operated caulk gun that will apply the urethane adhesive with less effort and a continuous bead.
    Fig 3: Identifying Urethane Adhesive Applying Specifications
    G06286163Courtesy of FORD MOTOR CO.
  7. Apply urethane adhesive on top of the existing trimmed urethane adhesive bead, making sure there are no gaps in the bead.
  8. NOTE: When installing urethane adhesive-installed parts, the vehicle must not be driven until the urethane adhesive has cured. Adequate cure time is specified on the drive away chart for each urethane adhesive product as the temperatures and humidity vary. Inadequate or incorrect curing can adversely affect the retention of the trim panel.
    NOTE: Position side trim panel to best overall appearance.
  9. Insert the front of the trim panel into the front trim seal then rotate the rear of the side trim panel down to engage. Apply the side trim panel assembly to the roof module.
  10. Install the end cap.
  11. Work the side trim panel down using only vertical pressure.
  12. Install the ditch mouldings and clip strip.