Roof Opening Panel Idler Track and Mechanism: Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

Install the 2 center rear idler track-to-housing screws into the roof opening module by hand. Make sure they are seated all the way.
If slots are not already present in the idler track, the idler track will need to be modified prior to installation. Using a small die grinder or equivalent, cut 2 clearance slots on the inside edge of the idler track to the specification shown in illustration.

Fig 1: Identifying Cut Specification Of Clearance Slots On Inside Edge Of Idler Track
Courtesy of FORD MOTOR CO.
Position the idler track into the roof module. The slots will allow clearance of the 2 center rear idler track-to-housing screws.
Loosen the 2 center rear idler track-to-housing screws as necessary to allow the idler track to slide forward to engage the front clip.
- Align the idler track to the alignment marks made previously.
Install the remaining 6 rear idler track-to-housing screws and tighten to 4 Nm (35 lb-in).

Fig 2: Locating Rear Idler Track-To-Housing Screws
Courtesy of FORD MOTOR CO.
Tighten the 2 center rear idler track-to-housing screws to 4 Nm (35 lb-in).

Fig 3: Locating Center Rear Idler Track-To-Housing Screws
Courtesy of FORD MOTOR CO.
If installing a new roof opening panel idler track, install the link into the idler track. Make sure the idler mechanism guide shoes are installed in the track and aligned correctly during installation.
Install the roof opening panel sliding glass. For additional information, refer to ROOF OPENING PANEL GLASS - FRONT SLIDING .
Test the operation of the roof opening panel. If roof opening panel glass appears to bind or move slowly, remove the roof opening panel sliding glass and repeat Steps 4 through 8.
Install the roof opening panel side trim panel. For additional information, refer to ROOF OPENING PANEL TRIM - SIDE .