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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 2008 (Engine Cooling System) >> Removal And Installation >> Coolant Pump >> Removal

Coolant Pump: Removal

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
NOTE: On early build engines, the timing chain rides on the inner side of the RH timing chain guide. Late build engines are equipped with a different design RH timing chain guide that requires the timing chain to ride on the outer side of the RH timing chain guide. For service, all replacement RH timing chain guides will be the late build design.

All vehicles 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding  .
  3. Remove the engine front cover. For additional information, refer to ENGINE - 3.5L .
  4. Remove and discard the engine oil filter.

    Engines equipped with early build RH timing chain guides 

  5. Rotate the crankshaft clockwise and align the timing marks on the Variable Camshaft Timing (VCT) assemblies as shown in illustration.
    Fig 1: Locating Timing Marks On Variable Camshaft Timing (VCT)
    G06063036Courtesy of FORD MOTOR CO.

    Engines equipped with late build/replacement RH timing chain guides 

  6. Rotate the crankshaft clockwise and align the timing marks on the VCT  assemblies as shown in illustration.
    Fig 2: Locating Timing Marks On Variable Camshaft Timing (VCT)
    G06251738Courtesy of FORD MOTOR CO.

    All vehicles 

  7. NOTE: The Camshaft Holding Tool will hold the camshafts in the Top Dead Center (TDC) position.
    Fig 3: Identifying Camshaft Holding Tool
    G06063037Courtesy of FORD MOTOR CO.
  8. Install the Camshaft Holding Tool onto the flats of the LH camshafts.
  9. NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC  position.
    Fig 4: Identifying Camshaft Holding Tool
    G06062026Courtesy of FORD MOTOR CO.
  10. Install the Camshaft Holding Tool onto the flats of the RH camshafts.
  11. Remove the 3 bolts and the RH VCT housing.
    Fig 5: Locating VCT Housing Bolts - RH
    G06063039Courtesy of FORD MOTOR CO.
  12. Remove the 3 bolts and the LH VCT  housing.
    Fig 6: Locating VCT Housing Bolts - LH
    G06062028Courtesy of FORD MOTOR CO.
  13. Remove the 2 bolts and the primary timing chain tensioner.
    Fig 7: Locating Primary Timing Chain Tensioner Bolts
    G06063042Courtesy of FORD MOTOR CO.
  14. Remove the primary timing chain tensioner arm.
    Fig 8: Locating Primary Timing Chain Tensioner Arm
    G06062031Courtesy of FORD MOTOR CO.
  15. Remove the 2 bolts and the lower LH primary timing chain guide.
    Fig 9: Locating Lower LH Primary Timing Chain Guide And Bolts
    G06062032Courtesy of FORD MOTOR CO.
  16. Remove the primary timing chain.
    Fig 10: Locating Primary Timing Chain
    G06073847Courtesy of FORD MOTOR CO.
  17. Remove the 2 bolts and the upper LH primary timing chain guide.
    Fig 11: Locating Upper LH Primary Timing Chain Guide And Mounting Bolts
    G06063046Courtesy of FORD MOTOR CO.

    Engines equipped with early build RH timing chain guides 

  18. Remove the RH primary timing chain guide lower bolt.
    Fig 12: Locating Primary Timing Chain Guide Lower Bolt - RH
    G06063047Courtesy of FORD MOTOR CO.
  19. NOTE: The RH primary timing chain guide must be repositioned to allow the coolant pump to be removed.
  20. Loosen the RH primary timing chain guide upper bolt.
    • Rotate the guide and tighten the bolt.
      Fig 13: Locating Primary Timing Chain Guide And Upper Bolt - RH
      G06063048Courtesy of FORD MOTOR CO.

    Engines equipped with late build/replacement RH timing chain guides 

  21. Remove the RH primary timing chain guide lower bolt.
    Fig 14: Locating RH Primary Timing Chain Guide Lower Bolt
    G06258631Courtesy of FORD MOTOR CO.
  22. NOTE: The RH primary timing chain guide must be repositioned to allow the coolant pump to be removed.
  23. Loosen the RH primary timing chain guide upper bolt.
    • Rotate the guide and tighten the bolt.
      Fig 15: Locating RH Primary Timing Chain Guide And Upper Bolt
      G06502161Courtesy of FORD MOTOR CO.

    All vehicles 

  24. Place clean lint-free shop towels in the oil pan opening to prevent coolant from entering the oil pan during coolant pump removal.
  25. Remove the 8 bolts and the coolant pump.
    Fig 16: Locating Coolant Pump Bolts
    G06063049Courtesy of FORD MOTOR CO.