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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 2006 (Handles, Locks, Latches And Entry Systems) >> Removal And Installation >> Ignition Lock Cylinder - Non Functional >> Removal

Ignition Lock Cylinder - Non Functional: Removal

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Individual lock cylinders are repaired by discarding the inoperative cylinder and rebuilding a new lock cylinder using the appropriate lock repair package. The lock repair package includes a detailed instruction sheet to build the new lock to match the key cut pattern for the vehicle, thus allowing for single point replacement without needing to replace or reprogram other locks or keys.
NOTE: If a new keys are required, the new Passive Anti-Theft System (PATS) keys must be programmed. For additional information, refer to Integrated Keyhead Transmitter (IKT) Key Programming Using Diagnostic Equipment in ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM (PATS .
  1. Remove the PATS  transceiver. For additional information, refer to ANTI-THEFT - PASSIVE ANTI-THEFT SYSTEM (PATS) .
  2. Drill a 10 mm (0.393 in) hole 9.3 mm (0.366 in) deep, centered in the keyslot.
  3. Using a suitable tool (such as a pin punch), press the ignition lock cylinder retention pin until it pushes through the remains of the lock.
  4. Remove the ignition lock cylinder.
  5. Thoroughly clean all drill shavings from the ignition lock cylinder housing and inspect it for damage.