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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1999 (Power Steering System) >> Removal And Installation >> Power Steering Pump to Steering Gear Pressure Line >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: When repairing the power steering system, care should be taken to prevent the entry of foreign material or failure of the power steering components may result.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Remove the pressure line-to-steering gear banjo bolt and disconnect the pressure line from the steering gear.
    • Discard the 2 seals.
    • To install, tighten to 48 Nm (35 lb-ft).
  3. Release the clamp and disconnect the return hose from the steering gear.
  4. Release the clamp and disconnect the return hose from the return line.
  5. Remove the 3 pressure line bracket-to-steering gear bolts.
    • To install, tighten to 9 Nm (80 lb-in).
  6. Disconnect the purge valve electrical connector.
    Fig 1: Identifying Purge Valve Electrical Connector
    G06505103Courtesy of FORD MOTOR CO.
  7. Disconnect the 3 PCM electrical connectors and position the wiring harness aside.
    Fig 2: Identifying PCM Electrical Connectors
    G06505104Courtesy of FORD MOTOR CO.
  8. Remove the pressure line-to-power steering pump banjo bolt and disconnect the pressure line from the pump.
    • Discard the 2 seals.
    • To install, tighten to 48 Nm (35 lb-ft).
  9. To install, reverse the removal procedure.
  10. Fill the power steering system. For additional information, refer to STEERING SYSTEM .