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Home >> Ford >> 2009 >> Flex Limited, FWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1993 (Hydraulic Brake System Actuation) >> Removal And Installation >> Brake Pedal and Bracket >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
  1. Remove the stoplamp switch. For additional information, refer to EXTERIOR LIGHTING .
  2. Remove the instrument panel. For additional information, refer to INSTRUMENT PANEL AND CONSOLE .
  3. Remove the brake booster push rod pin clip and pin, then disconnect the push rod from the brake pedal arm.
  4. Remove the 4 brake pedal bracket nuts.
    • To install, tighten to 25 Nm (18 lb-ft).
  5. Lift the brake pedal and bracket off of the hangers and remove the brake pedal and bracket.
    Fig 1: Removing Brake Pedal And Bracket
    G06505070Courtesy of FORD MOTOR CO.
  6. NOTE: Do not press, pull or otherwise move the brake pedal while installing the stoplamp switch. This switch must be installed with the booster push rod attached to the brake pedal and with the brake pedal in the at-rest position. Installing this switch with the brake pedal in any other position will result in incorrect adjustment and may damage the switch.
  7. To install, reverse the removal procedure.
    • Apply brakes several times to verify correct brake operation.