Intermediate Shaft - All Wheel Drive (AWD): Installation

WARNING: This page is about a different car, the 2010 Lincoln MKX and 2010 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

Install a new 30 mm (1.181 in) circlip on the outboard end of the intermediate shaft.

Fig 1: Locating Circlip On Outboard End Of Intermediate Shaft
Courtesy of FORD MOTOR CO.
Install a new intermediate shaft seal in the Power Transfer Unit (PTU). For additional information, refer to TRANSFER CASE - POWER TRANSFER UNIT (PTU) .
Position the intermediate shaft in the PTU and engage the intermediate shaft splines with the PTU gears.
Install the 2 intermediate shaft support bracket bolts.
- Tighten to 40 Nm (30 lb-ft).
Install the right halfshaft. For additional information, refer to HALFSHAFT - RH .